# Mipac

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## Pages

- [Tankhouse Production Management System](https://www.mipac.com.au/products/tankhouse-production-management-system/): Mipac’s Tankhouse Production Management System (TPMS) helps tankhouses reduce downtime, improve current efficiency and track performance in real time. Book your discovery session today.
- [Mipac Aspen Mtell Capabilities](https://www.mipac.com.au/services/asset-performance-management/mipac-aspen-mtell-capabilties/): Learn how Mipac integrates AspenTech’s Mtell into mineral processing plants to reduce unplanned downtime and improve asset reliability and workflows.
- [The Mining Value Chain](https://www.mipac.com.au/solutions/mining-value-chain/): From pit to port Mipac is transforming the Mining Value Chain with world class operational technology and control system. Explore each stage in the process and discover the value of 28 years experience.
- [Mipac's Path to Progess Series](https://www.mipac.com.au/mipacs-path-to-progess-series/): You’re invited to the launch of Mipac’s Path To Progress Series. Get your tickets today.
- [Mipac at AVEVAWorld 2025](https://www.mipac.com.au/events/mipac-at-avevaword25/): Mipac at AVEVAWorld this year is presenting a data-driven recovery case study with Ok Tedi Mining Ltd. Join Dan Qaio, Graham Eliab, and our Global Growth team. Learn more about Mipac at AVEVA World
- [Events](https://www.mipac.com.au/events/): Check out where our global team will be presenting, attending and maybe even exhibiting.
- [Mineral Processing Automation](https://www.mipac.com.au/services/mineral-processing-automation/): Mipac delivers mineral processing automation solutions using Siemens, Yokogawa, and Rockwell systems and others. Stabilize operations, reduce downtime, and improve recovery. Explore real-world case studies.
- [Alarm Manager](https://www.mipac.com.au/products/alarm-manager/): Alarm Manager provides a comprehensive solution for organisations facing challenges in alarm handling and compliance with industry standards.
- [Loop Performance](https://www.mipac.com.au/products/loop-performance/): Loop Performance is purpose-built to navigate the complexities and challenges of managing control loops in complex processing operations.
- [The Operations Playbook 2024 Edition](https://www.mipac.com.au/projects/operations-playbook-24/): Get our 2024 "Operations Playbook" compliation of expert insights and explore digitalisation and how mining operations can drive productivity and efficiency. Take our 2024 learnings into 2025 with over 100 pages of practical thinking and use cases.
- [Get a free Mipac software demo](https://www.mipac.com.au/free-software-demo/): Get a free demo session of our process plant software Want to find out how Mipac’s software could make your...
- [Production Reporting](https://www.mipac.com.au/products/production-reporting/): Optimise plant operations and make data-driven descisions with Production Reporting.
- [Logsheets](https://www.mipac.com.au/products/mpa-logsheets/): Designed for the MMM industry, digital Logsheets transform the way you capture and manage data .
- [Copper Monitor®](https://www.mipac.com.au/products/copper-monitor/): Mipac's Copper Monitor® is a revolutionary online monitoring system that continuously measures copper concentration in the electrolyte of your electrowinning and electrorefining operations.
- [ShortMeter®](https://www.mipac.com.au/products/shortmeter/): Mipac's ShortMeter® is an easy-to-use handheld device that detects short circuits and dead plates quickly and accurately in electrorefining tankhouse operations
- [CellView®](https://www.mipac.com.au/products/cellview/): Mipac’s CellView®is a transformative wireless cell voltage monitoring system designed to optimise tankhouse operations and provide continuous insights into cell performance.
- [Golden State](https://www.mipac.com.au/products/golden-state/): Designed for the MMM industry, Golden State provides live visualisation of process plant data & alerts you when deviations occur.
- [Digital TARP](https://www.mipac.com.au/products/digital-tarp/): With Digital Trigger Action Response Plans (TARP), your team can quickly resolve production deviations with confidence. No more waiting until...
- [MPA](https://www.mipac.com.au/products/mpa/): Minimise production losses due to deviations with the MPA software suite. Detect and immediately respond to issues to meet targets with confidence.
- [TCard](https://www.mipac.com.au/products/tcard/): Designed for the MMM industry, TCard lets you track and coordinate tasks in real-time within and across shifts so you can meet production targets.
- [Control Loop Tuning course to optimise your plant performance](https://www.mipac.com.au/services/process-optimisation/control-loop-tuning-course/): Our 2-day, hands-on Control Loop Tuning course equips engineers & metallurgists to optimise plant performance, reduce downtime, and improve product quality. Book today!
- [Asset Performance Management](https://www.mipac.com.au/services/asset-performance-management/): Unleash the hidden potential of your assets! Mipac's Asset Performance Management solutions maximise uptime, optimise maintenance, and minimise costs. Our data-driven approach reduces downtime, extends asset life, and boosts profitability. Learn more today!
- [Mipac AVEVA PI Capabilities](https://www.mipac.com.au/services/data-analytics-and-visualisation/mipac-aveva-pi-capabilities/): The Mipac AVEVA PI team use your operational data to increase production, improve product quality and meet sustainability goals
- [Instrumentation Engineering](https://www.mipac.com.au/services/engineering-services/instrumentation-engineering/): Good instrumentation engineering is the critical link between field measuring equipment and operations control systems. This page covers common instrumentation challenges, the benefits of addressing these challenges and some case studies of MIpac's work in instrumentation engineering.
- [Sign up to our mailing list](https://www.mipac.com.au/sign-up-mipac/): Sign up to our mailing list to receive our Mipac Insights newsletter, delivered straight to your inbox. This newsletter gives you expert insights into industry trends and the future of mining, company and product updates, stories from our projects around the world and event news.
- [Mining 4.0 Consulting](https://www.mipac.com.au/services/mining-4-0-consulting/): At Mipac, we combine extensive mining experience with latest digital technologies to deliver Mining 4.0 consulting services aimed to drive operational excellence.
- [Mipac Australian Mining Projects](https://www.mipac.com.au/projects/mipac-australian-mining-projects/): Our latest compilation of Mipac Australian Mining Projects includes porject profiles and overviews of a range of mining and mineral processing operations
- [Data Analytics and Visualisation](https://www.mipac.com.au/services/data-analytics-and-visualisation/): Our team of data scientists and engineers specialise in data analytics and visualisation tools to help process operations make informed decisions, boost operational ...
- [Driving performance with Industrial Automation](https://www.mipac.com.au/services/industrial-automation/): Experience Industrial Automation excellence through our comprehensive solutions that bring the convergence of precision, innovation and efficiency
- [Unlock the power of digital transformation in mining](https://www.mipac.com.au/services/unlock-the-power-of-digital-transformation-in-the-mining-industry/): A practical guide to digital transformation in mining. Learn how to assess maturity, find quick wins & build momentum. Download your free copy.
- [Main Automation Contracting](https://www.mipac.com.au/services/main-automation-contracting/): Streamline your mineral processing projects with Mipac's Main Automation Contracting solution. Experience cost savings, risk mitigation, and shorter delivery times.
- [Whitepapers](https://www.mipac.com.au/whitepapers/): Some topics just can’t be contained to blog posts. Download Mipac’s whitepapers today to go deeper into topics impacting the mining industry.
- [Webinars](https://www.mipac.com.au/webinars/): Enjoy Mipac's webinars today. Join our industry experts as we discuss some of the big topics facing mining and industry today.
- [Let us help you solve it.](https://www.mipac.com.au/let-us-help-you-solve-it/): Have you got a project you would like to work with us on? Or have a question about what we do? Then reach out to us using the contact form.
- [Commissioning & support](https://www.mipac.com.au/services/commissioning-support/): From entire process control systems to single components of a plant, Mipac are experts in commissioning and providing ongoing support.
- [Procurement](https://www.mipac.com.au/services/procurement/): As a standalone service or part of a project, our procurement team specialises in design, selection, and implementation.
- [Engineering Services](https://www.mipac.com.au/services/engineering-services/): Electrical and instrumentation engineering services are at the heart of our business. Our team are adept at implementing and commissioning robust, reliable systems and support large-scale continuous process operations and smaller individual challenges.
- [Process Optimisation](https://www.mipac.com.au/services/process-optimisation/): Our experienced and dedicated team can design, configure and advise you on how to optimise your assets so that you can achieve sustainable production improvements and generate more value.
- [Unsubscribe successful](https://www.mipac.com.au/unsubscribe-successful/): You have been unsubscribed We have removed you from our database. If this was a mistake, please re-subscribe below. Subscribe...
- [Thank you - Request Demo](https://www.mipac.com.au/thank-you-request-demo/): Thank you Thank you for requesting a demonstration of one of our products. One of our team will be in...
- [Thank you - Newsletter Subscription](https://www.mipac.com.au/thank-you-newsletter-subscription/): Thank you Thank you for joining our newsletter subscription. If your email address is valid, you will receive a copy...
- [Thank you - Download OT Vision Brochure](https://www.mipac.com.au/thank-you-download-ot-vision-brochure/): Thank you Thank you for requesting a copy of our OT Vision Brochure. If your email address is valid, you...
- [Thank you - Contact](https://www.mipac.com.au/thank-you-contact/): Thank you Thank you for contacting Mipac. One of our team will be in touch with you shortly if the...
- [Insights](https://www.mipac.com.au/insights/): Stay up to date with what's going on at Mipac.
- [Client opportunities](https://www.mipac.com.au/client-opportunities/): For internal use to identity potential opportunities to our clients.
- [Our sectors and regions serviced](https://www.mipac.com.au/our-sectors/): We work across a range of industries to create opportunities for transformation, partnering on both greenfield and brownfield projects.
- [Our solutions](https://www.mipac.com.au/solutions/): Our experts work collaboratively across industries to design and deliver customised solutions that empower performance.
- [Mipac is a global leader in OT, control systems and engineering services](https://www.mipac.com.au/): Mipac offers solid foundations of control systems, software and engineering through to the latest innovative advancements in technology,
- [Partners & Vendors](https://www.mipac.com.au/about-us/partners-vendors/): We have formal partnerships and hold technology and industry accreditations with global vendors including Schneider Electric, Siemens, Rockwell, AVEVA, OSISoft and many more.
- [Our services](https://www.mipac.com.au/services/): From solid software and engineering foundations to the latest innovative advancements in digital technology, Mipac are your trusted advisors.
- [Privacy Policy](https://www.mipac.com.au/privacy-policy-2/): Mipac Pty Ltd. is committed to providing quality services to you and this policy outlines how we manage your Personal Information.
- [Our history](https://www.mipac.com.au/our-history/): Since 1997, we've grown from a small ambitious team that enthusiastically seized an opportunity to a well-established organisation uniquely placed with knowledgeable senior engineers and creative, skilful innovators in technology. This page shows significant steps along the timeline of our history as a company.
- [eLearning](https://www.mipac.com.au/products/elearning/): Our eLearning solution for process control systems delivers valuable, informative content and can be accessed anywhere, anytime.
- [Our Products](https://www.mipac.com.au/products/): Our products range from cloud-based digital solutions that enable real-time visualisation and reporting to physical monitoring systems that provide continuous measurement of specialised operations.
- [Superintendent Training](https://www.mipac.com.au/products/superintendent-training/): Superintendent Training These videos and training material are intended as support for your sites use of the TCard industrial task...
- [Operator Training](https://www.mipac.com.au/products/operator-training/): Operator Training These videos and training material are intended as support for your sites use of the TCard industrial task...
- [Contact Mipac](https://www.mipac.com.au/contact-us/): Have you got a project you would like to work with us on? Or have a question about what we do? Then reach out to us using the contact form.
- [About Us](https://www.mipac.com.au/about-us/): Utilising more than 20 years’ experience across a broad range of industries, we have proudly delivered more than 300 projects. Find out more.
- [Careers at Mipac](https://www.mipac.com.au/careers/): At Mipac, our people are at the heart of what we do. We pride ourselves on offering an exciting and challenging place to grow your career in an environment that allows for creativity, flexibility and support. It goes without saying that we’re an equal opportunity employer that values diversity and inclusivity, and we like to think of our colleagues as an extension of our family (though we know that you also have a life outside of work). In short, we like to think we can offer you more than just a job, but a place to belong.
- [Our Projects](https://www.mipac.com.au/projects/): Our strong heritage and proven track record over more than 25 years has seen us deliver hundreds of projects around the world.

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## Posts

- [A guide to control system upgrades](https://www.mipac.com.au/insights/guide-to-control-system-upgrades/): This guide to control system upgrades unpacks the checklist for processing managers wanting to modernise an ageing plant while keeping people, production and budgets intact.
- [Meet the team behind the products](https://www.mipac.com.au/insights/meet-the-team-behind-the-products/): Mipac produces a range of software products, such as the MPA suite and TCard. Now, meet the team behind the...
- [How data-driven decision making enhances operational resilience](https://www.mipac.com.au/insights/how-data-driven-decision-making-enhances-operational-resilience/): It’s 2 A. M. at a remote mining site. The control room operator’s screen has become a Christmas tree, multiple...
- [Reducing downtime through proactive task management](https://www.mipac.com.au/insights/reducing-downtime-through-proactive-task-management/): Unexpected downtime can result in lost revenue, increased maintenance costs, safety risks and strained team morale.
- [Unlocking mining's potential: overcoming barriers to technology adoption](https://www.mipac.com.au/insights/unlocking-minings-potential-overcoming-barriers-to-technology-adoption/): Mipac’s first Path to Progress event, “Unlocking Mining’s Potential: Overcoming Barriers to Technology Adoption”, was held on 19th May 2025...
- [Ok Tedi's AVEVA PI System Journey with Mipac](https://www.mipac.com.au/insights/ok-tedis-aveva-pi-system-journey-with-mipac/): This presentation highlights Ok Tedi’s data-driven recovery strategy, which delivered measurable outcomes, including a 2.4% increase in copper recovery and a 7.4% improvement in gold recovery.
- [Digital transformation is only half the equation - here’s why mining’s future depends on people](https://www.mipac.com.au/insights/why-digital-transformation-in-mining-depends-on-people/): Digital transformation in mining isn’t just about tech. Discover why workforce enablement is the key to unlocking long-term operational value.
- [A guide to optimising leaching operations](https://www.mipac.com.au/insights/optimising-leaching-operations/): Discover practical strategies to overcome common challenges in heap and tank leaching operations, improving recovery, control, and environmental performance.
- [The human-automation balance in mining](https://www.mipac.com.au/insights/human-automation-balance/): Discover how striking the right human-automation balance in control rooms can boost safety, efficiency, and resilience in mineral processing and heavy industry operations.
- [A practical guide to flotation circuit management](https://www.mipac.com.au/insights/guide-flotation-circuit-management/): Discover practical strategies for flotation circuit management, with expert tips to overcome common challenges and optimise performance across gold, base metals, and rare earth operations.
- [The hidden challenges of software implementation in mining](https://www.mipac.com.au/insights/the-hidden-challenges-of-software-implementation-in-mining/): This article is a collaboration with Mark Franklin from First Principles Consulting, creators of the Mining Value Index. Mark and...
- [Navigating challenges in today's smelter operations](https://www.mipac.com.au/insights/challenges-in-smelter-operations/): Are you facing challenges in your smelter operations? This practical guide for ops leaders explores real issues, solutions, and insights from Mipac’s smelting expertise
- [Modernising control systems: keeping Excel while embracing automation](https://www.mipac.com.au/insights/modernising-control-systems-keeping-excel/): A smart take on modernising control systems - see how one smelter kept Excel while automating setpoints and boosting efficiency.
- [How Short Interval Control transforms operational efficiency in mining](https://www.mipac.com.au/insights/how-short-interval-control-transforms-operational-efficiency-in-mining/): Short Interval Control (SIC) has emerged as a powerful method to drive continuous improvement in mining operations. By enabling real-time...
- [Behind the screens: a day in the life of a control systems engineer](https://www.mipac.com.au/insights/behind-the-screens-of-a-control-systems-engineer/): Shrey Gotri is a control systems engineer at Mipac. We sat down to find out what a typical working week looks like for him.
- [Workflow improvements, new features and more with the latest MPA update](https://www.mipac.com.au/insights/workflow-improvements-new-features-and-more-with-the-latest-mpa-update/): Workflow improvements, new features and more with MPA 1.11.0 Discover more about our latest MPA suite updates.
- [5 traditional task management challenges in mining](https://www.mipac.com.au/insights/5-traditional-task-management-challenges-in-mining/): What are the challenges of traditional task management methods, and how can processing plants overcome these?
- [The Mining Automation Pyramid](https://www.mipac.com.au/insights/mining-automation-pyramid/): Learn how the Mining Automation Pyramid transforms operations, from sensors to enterprise planning. Discover how Mipac enables seamless automation.
- [Enhanced shutdown management, task board improvements and more with TCard 3.11.0](https://www.mipac.com.au/insights/enhanced-shutdown-management-task-board-improvements-and-more-with-tcard-3-11-0/): Enhanced shutdown management, task board improvements and more with TCard 3.11.0. Discover more about our latest TCard release.
- [5 benefits of live data in your process plant](https://www.mipac.com.au/insights/5-benefits-of-live-data-in-your-process-plant/): Thinking about moving to software systems that give you live data? Read about the 5 benefits of live data in your process plant.
- [Market Conditions Impacting Copper Production in 2025](https://www.mipac.com.au/insights/market-conditions-impacting-copper-production-2025/): Explore the top market conditions impacting copper production in 2025, including supply-demand dynamics, economic pressures, and technological advancements. Learn how producers leverage digitalisation to stay competitive in a rapidly evolving industry.
- [What does a fully digital mineral process plant look like in 2025?](https://www.mipac.com.au/insights/what-does-a-fully-digital-mineral-process-plant-look-like-in-2025/): In mining, getting the basics right delivers the most value. So what does a fully digital plant look like? And how do you get there?
- [19 Insights into Mipac Capabilities: Shaping the Future of Mining Operations](https://www.mipac.com.au/insights/19-insights-into-mipac-capabilities/): Explore Mipac Capabilities in delivering innovative automation, control systems, and digital solutions for mining operations. Learn how Mipac optimises performance and drives efficiency worldwide.
- [7 software trends we'll see in the mining industry in 2025](https://www.mipac.com.au/insights/7-software-trends-well-see-in-the-mining-industry-in-2025/): In 2025, we anticipate several key software trends that will shape the future of the mining industry.
- [Boosting Performance: A Journey to Improve OEE in Mineral Processing Plants](https://www.mipac.com.au/insights/oee-mineral-processing/): In the mineral processing industry, where every tonne counts and operational efficiency determines profitability, Operational Equipment Effectiveness (OEE) emerges as a key metric.
- [The best tools for metallurgical accounting](https://www.mipac.com.au/insights/the-best-tools-for-metallurgical-accounting/): What are the most common issues with relying on Excel, and what is the solution? Find out in our latest blog.
- [Managing Variability to Optimise Production](https://www.mipac.com.au/insights/managing-variability-optimise-production/): Discover how you can achieve operational excellence by managing variability to optimise production.
- [The Digital Maturity Model for MMM](https://www.mipac.com.au/insights/digital-maturity-model-mmm/): Discover our Digital Maturity Model for the MMM sector. We've created this tool to help operations plan their digitalisation journey to becoming a predictive autonomous system.
- [Unlocking Operational Insights with AVEVA™ PI Vision™](https://www.mipac.com.au/insights/aveva-pi-vision/): Learn how Mipac's AVEVA™ PI Vision™ experts streamline complex operations using real-time data visualisation, tailored dashboards, and actionable insights. Enhance processes and make smarter decisions today.
- [Can a deeper look at data uncover process plant optimisations?](https://www.mipac.com.au/insights/can-a-deeper-look-at-data-uncover-process-plant-optimisations/): The key is to use software tools that give you a richer view of your data. Here’s why peeling back those layers matters and how it can drive improvements.
- [Safety vs production in the mining industry](https://www.mipac.com.au/insights/safety-vs-production-in-the-mining-industry/): We asked Dominic Stoll for his thoughts on the challenges of balancing safety vs production, the shift to safety and production and the role...
- [Optimising Copper Electrorefining: The importance of quality instrumentation](https://www.mipac.com.au/insights/optimising-copper-electrorefining/): In copper electrorefining, performance optimisation is a must for maximum current efficiency, lower costs, and ensuring cathode quality remains within specification. One of the most effective ways to accomplish such a goal is with state-of-the-art instrumentation.
- [How old is too old for process plant data?](https://www.mipac.com.au/insights/how-old-is-too-old-for-process-plant-data/): You can't manage what you can't see, and in mineral processing plants, that means keeping a close eye on your process data. But how fresh does your data really need to be?
- [5 things your mineral process plant should stop using Excel for](https://www.mipac.com.au/insights/5-things-your-mineral-process-plant-should-stop-using-excel-for/): There is software designed for process plants that reduce errors, decrease time spent on data entry & give you a quicker heads-up of production deviations.
- [Transforming Australia’s Mineral Processing: New Approaches to Waste, Automation, and Technology](https://www.mipac.com.au/insights/australias-mineral-processing/): From rethinking waste management to embracing AI in mineral processing, this article explores how these trends could directly impact day-to-day operations across Australia’s mineral processing plants.
- [Future-proofing Ok Tedi (technical paper)](https://www.mipac.com.au/insights/ok-tedi-process-improvement/): Last month at the 16th AusIMM Mill Operators Conference in Perth, Hans Liang from the Mipac Optimisation team took to the main stage to present a technical paper titled  “The Journey of Process Improvement - Ok Tedi's vision” which he co-authored with Ok Tedi’s Manager of Projects Support, Lyndah Brown and Bevin Wong, Operations Manager from JKTech.
- [From setup to optimisation: A journey with TCard in mining operations](https://www.mipac.com.au/insights/from-setup-to-optimisation-a-journey-with-tcard-in-mining-operations/): One tool designed to track and coordinate your tasks digitally is Mipac’s TCard, a task management software that is built by miners for miners.
- [Becoming a Powerhouse in Mineral Processing Operational Technology](https://www.mipac.com.au/insights/mineral-processing-operational-technology/): Since 1997, Mipac has grown from a small, ambitious team into a global powerhouse in mineral processing operational technology and control systems, known for solving the industry’s toughest challenges.
- [3 reasons to stop using Excel macros for everything in your process plant](https://www.mipac.com.au/insights/3-reasons-to-stop-using-excel-macros-for-everything-in-your-process-plant/): What are the three reasons why leaning too heavily on Excel macros could be holding you back in the MMM industry?
- [Meet Mipac Inc](https://www.mipac.com.au/insights/us-brochure/): Want to know more about the Mipac team and our work with mineral processing clients? Check out our latest flipbook....
- [Is software the secret to running a better process plant?](https://www.mipac.com.au/insights/is-software-the-secret-to-running-a-better-process-plant/): While there is a wide range of software tools available now, many plants still haven’t moved much beyond the Excel stage. So why should you use software?
- [5 ways to improve your shift handover process](https://www.mipac.com.au/insights/5-ways-to-improve-your-shift-handover-process/): What are problems that occur during shift handovers in the MMM industry, and what practical strategies can you use to overcome these challenges?
- [Addressing Operational Technology Challenges at MINExpo 2024](https://www.mipac.com.au/insights/mipac-at-minexpo-2024/): MINExpo 2024 - the worlds largest conference - is opening its doors in Las Vegas on 23 September, Our team will be there talking all thigs OT for mineral processors.
- [Copper Processing is in our DNA](https://www.mipac.com.au/insights/copper-processing-our-dna/): Discover how Mipac's expertise in copper processing plants drives operational efficiency through advanced automation, remote support, and extensive industry experience.
- [Mipac Inc now operating from Tucson](https://www.mipac.com.au/insights/mipac-inc-now-in-tucson/): This month Lead Engineer Matt Bott joins the US office as Mipac Inc opens for business in Tucson Arizona
- [Transforming the Mining Value Chain](https://www.mipac.com.au/insights/transforming-mining-value-chain/): This month. Australian Mining magazine published this story on how Mipac is transforming the mining value chain.
- [Top 5 Innovative Solutions to Overcome the Talent Shortage in Process Industries](https://www.mipac.com.au/insights/top-5-innovative-solutions-to-overcome-the-talent-shortage-in-process-industries/): The process industries are grappling with a significant talent shortage. As the demand for skilled workers continues to rise and...
- [Building a Sustainable Process Optimisation Program for Mineral Processing Excellence](https://www.mipac.com.au/insights/sustainable-process-optimisation-program-for-mineral-processing/): Learn how to build a practical process optimisation program for your mineral processing plant. Improve recovery rates, reduce costs & establish a culture of continuous improvement. (6min read)
- [Declining Ore Grades: How to Boost Efficiency at Ageing Copper Plants ](https://www.mipac.com.au/insights/declining-ore-grades-how-to-boost-efficiency-at-ageing-copper-plants/): As ore grades decline, ageing copper plants must adapt. Embrace automation, advanced process control and predictive maintenance to maximise performance.
- [Digital Trigger Action Response Plan in Mineral Processing: Build or buy in 2024?](https://www.mipac.com.au/insights/digital-trigger-action-response-plan-in-mineral-processing-build-or-buy-in-2024/): Stick with us as we break it down – buying versus building digital TARPs isn’t always a straightforward choice.
- [Webinar - Mipac and Ok Tedi at Austmine Collaboration Showcase](https://www.mipac.com.au/insights/webinar-mipac-and-ok-tedi-at-austmine-collaboration-showcase/): In this webinar, watch Mipac’s Solution Manager Dominic Stoll and Ok Tedi Process Improvement Manager Lyndah Brown speak at Austmine’s...
- [Free Operational Excellence Assessment tool launched by OEMC](https://www.mipac.com.au/insights/free-operational-excellence-assessment-tool/): Discover how the free OEMC operational excellence assessment tool can propel your mining, minerals, and metals operation towards peak performance. Its free, fast and loaded with practical advice.
- [The future looks bright for Mipac North America after Austmine's Successful Mining Mission](https://www.mipac.com.au/insights/the-future-looks-bright-for-mipac-north-america/): Mipac’s Sales and Marketing Manager Steven Cohen recently participated in the Austmine USA Mining Mission, held from 29 April to 3 May 2024. This targeted mission focused on the rich mineral potential of Nevada and Utah, attracting delegates eager to explore growth opportunities in the American precious metals, base metals and critical minerals sectors.
With an itinerary that spanned from Reno to Salt Lake City, Steven said the mission was a terrific opportunity to be exposed to some of the country’s prominent mining companies.  
The future looks bright for Mipac North America.
- [Keeping the ore flowing: user-friendly APM tools for processing plants](https://www.mipac.com.au/insights/apm-tools-for-processing-plants/): Are you struggling with reactive maintenance and equipment failures in your processing plant? Discover how user-friendly APM tools, like those that have reduced downtime by 30% in
- [Maximising production: How asset reliability drives mineral processing excellence](https://www.mipac.com.au/insights/asset-reliability-in-mineral-processing/): As a maintenance leader in a mineral processing plant, are you grappling with frequent equipment breakdowns? This article delves into the power of robust asset reliability in mineral processing, specifically tailored to your role
- [Maximise uptime, minimise costs: The power of APM software in mining](https://www.mipac.com.au/insights/apm-software-in-mining/): Boost Productivity and Profits in Mining with Asset Performance Management. Discover how APM software in mining goes beyond cost savings to optimise equipment performance, prevent downtime, and drive overall business success.
- [How Aspen Mtell® optimises your complex mineral processing operation ](https://www.mipac.com.au/insights/mtell-in-mineral-processing/): Struggling with unplanned downtime and inefficiency in your mineral processing plant? Discover how Aspen Mtell software optimises asset performance, reduces costs, and boosts sustainability in mineral processing operations. Learn more about Mtell for your plant!
- [New predictive maintenance solution for Mipac clients – and other key takeaways from Mipac at Optimize24](https://www.mipac.com.au/insights/mipac-at-optimize24/): It’s been five months since Mipac established its partnership with Aspen Technology (AspenTech), and now one of AspenTech’s solutions – the Aspen Mtell® software – is about to be introduced to one of Mipac’s key clients. 
In this article, we look at this in more detail, and discover more key learnings from Mipac at Optimize24.
- [6 reasons to embrace the AVEVA PI System](https://www.mipac.com.au/insights/6-reasons-to-embrace-the-aveva-pi-system/): Why should you embrace the AVEVA PI System? Find out the 6 reasons to embrace the AVEVA PI System.
- [A guide to SAG Mill management](https://www.mipac.com.au/insights/guide-to-sag-mill-management/): In the heart of any mineral processing plant lies the SAG mill, a workhorse responsible for reducing large rocks into finer particles. Optimising its performance is crucial for efficient and cost-effective production.
- [Great beaches but less cookies: the pros and cons of working in the Mipac Perth office](https://www.mipac.com.au/insights/pros-and-cons-of-working-in-the-mipac-perth-office/): Ever wanted to work in Perth? We talked to the Mipac staff to find out the realities of working in the Mipac Perth office.
- [How Predictive Analytics in Mining is a Game-Changer](https://www.mipac.com.au/insights/predictive-analytics-in-mining-game-changer/): Predictive analytics in mining is revolutionary force in the dynami landscape of mining, metals and mineral processing operations.
- [Australia's Copper Market Booms](https://www.mipac.com.au/insights/australias-copper-market-booms/): Earlier this year, Australian Mining Review published an article based on the copper market boom.
- [Webinar - TCard case study](https://www.mipac.com.au/insights/webinar-tcard-case-study/): In this webinar, Process Engineer Andrew Yang presents a case study on TCard. Andrew discusses the implementation of TCard at...
- [Austmine Brisbane Mining Innovation Roadshow - key takeaways](https://www.mipac.com.au/insights/austmine-brisbane-mining-innovation-roadshow-key-takeaways/): The Austmine Mining Innovation Roadshow was held in Brisbane on 15 March 2024. The roadshow included a range of speakers...
- [11 things you didn't know about Tucson, AZ](https://www.mipac.com.au/insights/11-things-tucson/): Nestled in the heart of southern Arizona, Tucson holds a significant position within the US mining sector.
- [Mipac Paradigm merger complete](https://www.mipac.com.au/insights/mipac-paradigm-merger-complete/): A month after it was first announced, the official Mipac Paradigm merger is now complete.
- [Women in engineering: advice to my younger self this International Women's Day](https://www.mipac.com.au/insights/women-in-engineering-advice/): This year, as we celebrate International Women’s Day under the theme of 'Count her in: Invest in Women. Accelerate progress.', it's imperative to address the barriers faced by women in engineering and actively encourage and support women to pursue careers in STEM fields. As a start, we asked some of our women at Mipac what career advice they would give to their younger selves. Here’s what they said.
- [5 benefits of digitising your mine](https://www.mipac.com.au/insights/5-benefits-of-digitising-your-mine/): Today's mining operations often struggle with a range of interconnected issues. Discover the benefits of digitising your mine.
- [3 Control System Solutions for Brownfield Challenges  ](https://www.mipac.com.au/insights/control-system-solutions-for-brownfield-challenges/): This article takes a look a three sites where we delivered control system solutions for brownfield challenges. Giving new life to existing mineral processing facilities offers numerous advantages, from extending resource lifespans to revitalising neglected industrial areas.
- [Unveiling the OEMC](https://www.mipac.com.au/insights/unveiling-the-oemc/): Launching March 2024, the OEMC is a community dedicated to Operational Excellence in Mining, Minerals and Metals. Unveiling the initiative are founding contributors Mipac and First Principles Consulting.
- [Mipac chosen to deliver Arafura Rare Earths Project process control system](https://www.mipac.com.au/insights/mipac-and-arafura-rare-earths-project/): Mipac has been chosen, over several competitors, to deliver the plantwide process control system (PWCS) for Arafura Rare Earths Limited’s Nolans Project in the Northern Territory, solidifying Mipac’s reputation and ability to deliver next-generation projects.
- [What is Instrumentation Engineering?](https://www.mipac.com.au/insights/what-is-instrumentation-engineering/): This article explores the world of instrumentation engineering in mining and mineral processing and the role it plays in keeping operations humming, efficiently extract riches from the Earth.
- [Mipac's latest acquisition for sustainable growth](https://www.mipac.com.au/insights/mipac-acquires-paradigm-engineers/): Mipac is acquiring Paradigm Engineers Pty Ltd. Paradigm Engineers is a successful control systems and electrical engineering company from WA.
- [A deep dive into the latest MPA update](https://www.mipac.com.au/insights/a-deep-dive-into-the-latest-mpa-update/): Mipac's software team just launched MPA 1.9.0 and this version, like its precursors, has brought about notable changes. Find out the latest updates.
- [The emergence of Mipac’s Perth office](https://www.mipac.com.au/insights/the-emergence-of-mipacs-perth-office/): Mipac’s Perth team is the driving force behind some of Mipac’s biggest current and future projects. Discover the history of the Mipac Perth office.
- [7 AI tips to help you work smarter as a control systems engineer](https://www.mipac.com.au/insights/7-ai-tips-for-control-systems-engineers/): Are you a control systems engineer? Want to work smarter? We interviewed Mipac engineers and found 7 AI tips to help make your life easier.
- [From mechatronics student to graduate engineer at Mipac: Jake’s story](https://www.mipac.com.au/insights/jake-mipac-graduate-engineer/): Jake Minehan always loved gadgets and building things, so it was no surprise that he decided to study mechatronics engineering at university. Now a graduate engineer at Mipac, working with one of the company’s biggest clients, he says on-the-job learning has been vastly different to sitting in a classroom. 

We sat down with him to find out why and to learn more about what’s it like to be a graduate engineer at Mipac.
- [The 2 senior control systems engineers whose paths re-crossed at Mipac](https://www.mipac.com.au/insights/the-2-senior-control-systems-engineers-whose-paths-re-crossed-at-mipac/): Senior Control Systems Engineer Mohamed (Mo) Sakr and Lead Control Systems Engineer Yasser Elshohna first met at college in Egypt. A decade and a half later, they are colleagues again at Mipac. We sat down with both of them to hear their story, including what they think about Mipac's company culture and their perspectives on the future of control systems engineering as profession in the future.
- [Instrumentation Calibration: Best Practices for Mineral Processing](https://www.mipac.com.au/insights/instrumentation-calibration/): This article explores the importance of accurate instrumentation calibration, shedding light on best practices to ensure optimal performance within mineral processing operations.
- [E&I: Powering Precision in Process Plants](https://www.mipac.com.au/insights/powering-precision-with-e-and-i/): Find out what E and I (Electrical and Instrumentation Engineering) entails, its challenges & its role in the day-to-day operations of complex process plants.
- [3 things that will make your mine more resilient in 2024](https://www.mipac.com.au/insights/3-things-that-will-make-your-mine-more-resilient-in-2024/): As you set your sights on 2024, building resilience will be crucial for your business' survival and success. Business resilience involves adapting quickly to changes while maintaining operations and safeguarding assets and personnel. To achieve this, leaders must proactively recognise the need for change and stay aware of internal and external dynamics. In this article, we share three key steps to make your mine more resilient in 2024, inspired by our friends at First Principles Consulting.
- [Celebrating our Mipac volunteers on International Volunteer Day 2023](https://www.mipac.com.au/insights/celebrating-our-mipac-volunteers-on-international-volunteer-day-2023/): Around the world, more than 1 billion people volunteer annually for causes as diverse as their own backgrounds.
On the 5th of December every year, these volunteers are recognised through the United Nations’ International Volunteer Day, a day to acknowledge and promote volunteerism locally, nationally and internationally. 
This International Volunteer Day, we want to highlight some of our Mipac team members who go above and beyond for our communities throughout the year, volunteering their time, energy and resources to causes they care about.
- [Navigating the skills gap: how technology is revolutionising the mining workforce](https://www.mipac.com.au/insights/navigating-the-skills-gap-how-technology-is-revolutionising-the-mining-workforce/): This article was originally published in the Australian Mining Review December 2023 issue. The Australian mining industry currently finds itself...
- [What is IIoT in Industrial Automation? A Comprehensive Overview](https://www.mipac.com.au/insights/what-is-iiot/): Discover what IIoT is, its components, and its transformative impact on industrial automation.
- [The Importance of Digital Transformation Roadmaps in Achieving Mining Excellence  ](https://www.mipac.com.au/insights/digital-transformation-roadmaps/): This article explores the importance of digital transformation roadmaps, providing an overview of how they foster innovation and success in...
- [Mining 4.0: Unveiling the Future of Mining Operations](https://www.mipac.com.au/insights/mining-4-0-unveiling-the-future/): In the dynamic landscape of the mining industry, the emergence of Mining 4.0 represents a paradigm shift, seamlessly blending traditional mining  ...
- [Insights, mobile responsiveness and more with TCard 3.6.0](https://www.mipac.com.au/insights/insights-mobile-responsiveness-and-more-with-tcard-3-6-0/): Mipac has delivered key changes to TCard in version 3.6.0, including insights, mobile responsiveness and more.
- [Austmine mission to Peru a success – Steven Cohen, Sales and Marketing Manager](https://www.mipac.com.au/insights/austmine-peru-mission-a-success/): After spending two weeks in Peru visiting local mining operations, attending PERUMIN 36, networking with local suppliers and gaining first-hand market insights through the Austmine Peru Mission, Mipac’s Sales and Marketing Manager Steven Cohen said it’s a country he’d definitely go back to. Find out why in this article.
- [Our key takeaways from AVEVA World 2023](https://www.mipac.com.au/insights/our-key-takeaways-from-aveva-world-2023/): The AVEVA World event held in San Francisco from 23-26 October 2023 brought together the industrial community to explore the latest trends and advancements in industrial software. With a focus on engineering smarter and operating better, the event offered a vibrant platform for learning and networking.
- [PERUMIN 36: Investing into mining to generate welfare and sustainable development](https://www.mipac.com.au/insights/perumin-36-investing-into-mining-to-generate-welfare-and-sustainable-development/): From September 25-29, Mipac’s Operations Manager Brian Forrester and Lead Senior EI&C Systems Engineer Len Walker joined delegates from around the world at the PERUMIN 36 Mining Summit in Arequipa, Peru.
- [Zooming out: a proven strategy for successful project delivery](https://www.mipac.com.au/insights/zooming-out-a-proven-strategy-for-successful-project-delivery/): This article was originally published in the Australian Mining Review November 2023 issue. Innovative solutions grounded in real-world experience are...
- [From pharmaceuticals in Melbourne to processing plants in Africa: Andrew’s story](https://www.mipac.com.au/insights/from-pharmaceuticals-in-melbourne-to-processing-plants-in-africa-andrews-story/): Andrew Hislop is a Process Control Engineer with a background in pharmaceuticals and explosives manufacturing. Now working on some of Mipac’s biggest projects on the African continent, we sat down with him to find out more about his career journey, the kinds of projects he’s working on and the things he’s learnt since joining Mipac just under two years ago.
- [Delay accounting in mining and mineral processing](https://www.mipac.com.au/insights/delay-accounting-in-mining/): This article looks into the significance of delay accounting in mining and mineral processing operations, explores its benefits, and discusses key providers ...
- [Impactful data visualisation for mining: driving operational efficiency through visual insights](https://www.mipac.com.au/insights/data-visualisation-for-mining/): This article looks at impactful data visualisation for mining, offering insights and examples to illustrate how it can effectively communicate complex trends ...
- [The crucial role of data historians in industrial process operations](https://www.mipac.com.au/insights/crucial-role-data-historians/): This article explores what a data historian is and the crucial role of data historians in industrial processes
- [How data analytics in mining will boost yields and operations](https://www.mipac.com.au/insights/harnessing-data-analytics-in-mining/): The latest data analytics in mining intelligence firm ABI Research recently projected global miners data analytics spend will reach a staggering $1.4 billion by 2030.
- [The power of industrial analytics: transforming process industries](https://www.mipac.com.au/insights/the-power-of-industrial-analytics/): Explore the transformative power of industrial analytics, its current role in diverse industries, and the promising trends that will shape the future of data-driven decision-making.
- [She was a 10-year-old maths tutor before she became an engineer: Nagila’s story](https://www.mipac.com.au/insights/she-was-a-10-year-old-maths-tutor-before-she-became-an-engineer-nagilas-story/): When she was 10, she was already tutoring younger kids in maths – in between trying to sell coconuts on her local beach in Itaituba, Brazil. She’s interned in a bank, taught at a university, and came to Australia on holiday with just one bag, never intending to stay.
- [Tropical beaches to tankhouse specialist: How Mipac is helping shape Andrew's career journey](https://www.mipac.com.au/insights/tropical-beaches-to-tankhouse-specialist/): It’s been six months since Process Engineer Andrew Yang made the move from Townsville to Brisbane to join Mipac’s Process Optimisation Team and, whilst he misses the affordable housing and beach walks of the tropics, he hasn’t looked back. Why? Because at Mipac, he’s part of a team that is future-focused and innovative. He has the opportunity to make change. Oh, and he can take his mum out for lunch without having to get on a plane.   

We sat down with Andrew to find out more about his first 6 months with Mipac.
- [Industrial automation in mining - revolutionising the industry](https://www.mipac.com.au/insights/industrial-automation-in-mining/): Industrial automation in mining has emerged as the driving force behind a groundbreaking transformation known as Mining 4.0.

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## Landing Pages


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## Portfolio

- [Control systems engineering partner for APA's Diamantina Power Station](https://www.mipac.com.au/insights/portfolio/control-systems-engineering-partner-apa-dps/): Discover how Mipac’s control systems engineering expertise helped stabilise APA’s Diamantina Power Station, ensuring reliable power in a remote grid.
- [Enhancing Operational Stability at a North American Smelter](https://www.mipac.com.au/insights/portfolio/enhanced-operational-stability-north-american-smelter/): Through modernizing its process control infrastructure, upgrading its software and creating an operator interface within the DCS, Mipac helped this North American smelter to improve reliability, enhance operator efficiency and maintain accuracy.
- [Ok Tedi - MPA](https://www.mipac.com.au/insights/portfolio/ok-tedi-mpa/): Ok Tedi increases gold recovery by more than 7% with process plant digital transformation. Here's how they did it.
- [Glencore Kamoto Copper Company RtDUET](https://www.mipac.com.au/insights/portfolio/glencore-kcc-rtduet-downtime/): Mipac implemented its RtDUET software to provide KCC with enhanced visibility into equipment downtime, standardised data collection, and automated reporting capabilities.
- [Glencore Mount Isa Mines TCard Software](https://www.mipac.com.au/insights/portfolio/glencore-mount-isa-mines-tcard/): MIM had an ERP within their operation but found it was too complicated for operators to use and was not suitable for managing operator tasks across crews in a 24/7 operation.
- [Mineral Resources Wodgina Instrument Audit](https://www.mipac.com.au/insights/portfolio/mineral-resources-wodgina-instrument-audit/): MinRes requested Mipac to undertake a plant audit to ascertain recommendations for process and control improvements through the supply of a detailed report.
- [Glencore Mutanda Mining MUMI RtDUET](https://www.mipac.com.au/insights/portfolio/glencore-mining-mumi-rtduet/): Mipac implemented RtDUET for MUMI for 10 machine centres, with the possibility of expanding the scope of RtDUET in the future.
- [Ok Tedi Mining Provision of Asset Management System  ](https://www.mipac.com.au/insights/portfolio/asset-management-system-at-ok-tedi/): Following some major breakdowns on site, and in line with other major asset upgrades, OTML contacted Mipac to help source an asset management system which would tell them in advance (before a breakdown) which equipment or asset required maintenance and when, as well as giving them a forecast into the results that could be achieved if assets were operating properly. 
The main goal was to improve production, reduce the need for maintenance and increase asset reliability. 
OTML was particularly interested in futuristic solutions which contained a level of Artificial Intelligence capability to help them achieve these goals. 
Specifically, Mipac was engaged to complete an evaluation of potential options for an Asset Management System at Ok Tedi and source the best possible solution for deployment on the site.
- [Ok Tedi Kiunga Operations Control & Instrument Upgrade](https://www.mipac.com.au/insights/portfolio/kiunga-upgrade/): This Kiunga Operations Control and Instrument Upgrade project profile showcases Mipac’s work at Kiunga, Ok Tedi’s concentrate handling, storage and ship loading facility. This work forms part of the bigger Ok Tedi Processing Asset Renewal (PAR) Project, an ongoing collaboration between Mipac and Ok Tedi Mining Limited (OTML).
- [Quellaveco PCS Start-Up and Operation Support](https://www.mipac.com.au/insights/portfolio/quellaveco-pcs-start-up-and-operation-support/): In May 2022, we were engaged by Anglo American’s Quellaveco operations team to support the start-up of its concentrator. We were chosen to complete this work due to our expertise with the PCS7 system and our copper concentration process knowledge.
- [FQM Sentinel & Enterprinse RtDUET](https://www.mipac.com.au/insights/portfolio/sentinel-enterprise-rtduet/): First Quantum wanted a downtime tracking system for their Sentinel and Enterprise sites in Zambia.  Mipac was able to implement RtDUET remotely and provide training for the operations team.
- [Evolution Cowal Underground Control System Integration Project](https://www.mipac.com.au/insights/portfolio/cowal-underground-control-system-integration/): The Cowal Underground Project sits within Evolution Mining’s Cowal Gold Operation, situated adjacent to the ephemeral Lake Cowal in NSW. For this underground control system integration project, Mipac was was engaged to provide all the necessary programming and configuration required to add a fully functional Yokogawa FCS, HIS and data network to the existing Process Control System. This project also included completing the electrical design and supplying the control system panels.
- [Dugald River Solar Farm Control System Integration](https://www.mipac.com.au/insights/portfolio/dugald-river-solar-farm/): Mipac was commissioned to integrate the Dugald River Solar Farm (aka Mica Creek Solar Farm) with the existing power station distributed control system (DCS) as well as the master load shedding system (MLSS) for the North West Power Grid (NWPS).
- [Whitehaven Coal Narrabri Coal Loadout Facility Optimisation Project](https://www.mipac.com.au/insights/portfolio/loadout-facility-optimisation-project/): In 2021, the operations management staff at the Narrabri Coal Mine identified a need to improve the automation of the site’s Train Loadout (TLO) facility. Mipac was engaged to undertake a gap analysis of the existing control philosophy and operation of the train loadout facility, with the aim to provide a revised control strategy with additional functionality for the site. This was an example of a train loadout facility optimisation project undertaken by Mipac.
- [Ernest Henry Mine Plantwide Control System Design and Commissioning](https://www.mipac.com.au/insights/portfolio/plantwide-control-system-design-and-commissioning-at-ernest-henry-mine/): Mipac was commissioned to design, configure and commission a plantwide Yokogawa control system at Evolution Mining's Ernest Henry Mine in Queensland, Australia.
- [Kamoto Copper Company - TCard](https://www.mipac.com.au/insights/portfolio/kamoto-copper-company-tcard/): KCC encountered problems with managing its operational activities. Read how KCC worked with Mipac to develop TCard to meet their needs.
- [Northern Star Logsheet Digitalisation](https://www.mipac.com.au/insights/portfolio/northern-star-logsheet-digitalisation/): Read how Northern Star’s Pogo plant freed up more than 1500 hours per year spent on Excel logsheets
- [Newmont Merian MPA](https://www.mipac.com.au/insights/portfolio/newmont-merian-mpa-south-america-suriname/): Read how Newmont’s Merian mine saved hundreds of hours in production reporting.
- [Kamoto Copper Company Process Plant Optimisation](https://www.mipac.com.au/insights/portfolio/kamoto-copper-company-process-plant-optimisation/): Kamoto Copper Company is a Glencore operated copper and cobalt mine located in the Democratic Republic of Congo. Mipac was contacted in 2020 to help commission and optimise the operations at the Kamoto Concentrator (KTC) plant and the nearby Luilu Refinery. 
Work by Mipac on the first and second stage of works focussed on the Mills at KTC and CCD circuits at Luilu. Seven grinding mills for oxide and sulphide ores. The second stage focussed on automating the underflow control of the CCD’s.
- [Glencore Technology IsaMill™ Ultra Fine Grind Control Package](https://www.mipac.com.au/insights/portfolio/glencore-technology-isamill-ultra-fine-grind-control-package/): Mipac completed a process control package for the Glencore Technology Ultra Fine Grind ISAMILL™ at Kumtor Gold. Together, MIPAC and GlencoreTechnology provided a platform to increase gold recovery for the Kumtor Gold Company in Kyrgyzstan; the largest western-owned gold mine in the former Soviet Union.
- [Kazzinc Plant-Wide Control System Upgrade](https://www.mipac.com.au/insights/portfolio/ust-kamenogorsk-new-metallurgy-project/): Mipac was contracted through Xstrata Technology to design and commission a plant wide control system which is a major component of the upgrade to the Kazzinc Ust-Kamenogorsk zinc, lead and copper complex in Kazakhstan.
- [Ok Tedi Automation Roadmap](https://www.mipac.com.au/insights/portfolio/ok-tedi-automation-roadmap/): Between 2018 and 2020, the Mipac team worked in close collaboration with Ok Tedi Mining Limited (OTML) to improve their operations and automate their systems to achieve optimal operational efficiency through digital maturity. This work contributed to OTML’s strategic goal of improving their process automation and reducing production loss due to lack of automation.
- [West Musgrave Plantwide Control System Greenfield Accelerated Startup](https://www.mipac.com.au/insights/portfolio/plantwide-control-system-greenfield-accelerated-startup/): BHP’s West Musgrave project, located in the Musgrave province of Western Australia, 1300km north east of Perth and 1400 northwest of Adelaide, awarded its Main Automation Contract to Mipac in 2023.
- [Key Partner in the Building of a State-of-the-Art Copper Refinery](https://www.mipac.com.au/insights/portfolio/design-and-supply-of-a-state-of-the-art-copper-refinery/): In late 2019, Mipac was engaged to participate in the design and supply of a state-of-the-art, fully automated copper refinery. This project, which remains ongoing, is one of the largest design and supply exercises Mipac has delivered for any client in its 25-year history, utilising every product and service that Mipac offers to the market.
- [Elk Valley Resources (formerly Teck Coal) Greenhills Operations Project](https://www.mipac.com.au/insights/portfolio/teck-coal-greenhills-operations-project/): Mipac was engaged by Teck Coal Greenhills to improve its control system and gain better reliability for the plant. Discover the results Mipac achieved.
- [First Quantum Minerals Cobre Panama Operator Training Simulator (OTS)](https://www.mipac.com.au/insights/portfolio/cobre-panama-operator-training-simulator-ots/): To ensure the operational readiness of the control room operators, an operator training simulator (OTS) was developed. The OTS was used to fully prepare operators prior to startup.
- [First Quantum Minerals Cobre Panama Project Profile](https://www.mipac.com.au/insights/portfolio/cobre-panama-project-profile/): First Quantum Mineral’s (FQM) latest mega project, Cobre Panama, is one of the largest new copper mines to come into production since 2010.
- [First Quantum Minerals Cobre Panama RtDuet Delay Accounting](https://www.mipac.com.au/insights/portfolio/cobre-panama-rtduet-delay-accounting/): Mipac was engaged from feasibility stage to design, configure and commission a full plant-wide control system (PWCS); an information management, communication and visualistation system; and a delay accounting system for both the Concentrator and the Power plant.
- [First Quantum Minerals Cobre Panama Operator and Maintenance Interfaces (HMI)](https://www.mipac.com.au/insights/portfolio/cobre-panama-operator-and-maintenance-interfaces-hmi/): Mipac was engaged to design, engineer and deploy a world class plant wide control system for the Cobre Panama mega project.
- [Glencore Mount Isa Mines RtDuet Delay Accounting](https://www.mipac.com.au/insights/portfolio/glencore-mount-isa-mines-rtduet-delay-accounting/): Glencore Mount Isa Mines (MIM) Copper Operations, located in North-West Queensland, include a Copper Concentrator plant and a Copper Smelter plant.
- [Glencore Mount Isa Mines Advanced Control Strategies](https://www.mipac.com.au/insights/portfolio/glencore-mount-isa-mines-advanced-control-strategies/): Mipac was engaged by Mount Isa Mines to automate and optimise key processes in its Zinc Concentrator with the provision of an advanced control solution that integrates with existing systems and leads to a significant improvement in throughput and recovery of precious metal.
- [FQM Kansanshi PCS7 Smelter Upgrade](https://www.mipac.com.au/insights/portfolio/kansanshi-pcs7-smelter-upgrade/): Discover what work Mipac undertook with the PCS7 updgrade of the Kansanshi Smelter in Zambia, owned by First Quantum Minerals.
- [MMG Dugald River Fast-tracked Configuration HMI Design Commissioning](https://www.mipac.com.au/insights/portfolio/mmg-dugald-river-fast-tracked-configuration-hmi-design-commissioning/): Dugald River Mine is a greenfield mine and concentrator located 65km north-west of Cloncurry in Queensland.
- [New Century Resources RtDuet Delay Accounting](https://www.mipac.com.au/insights/portfolio/new-century-resources-rtduet-delay-accounting/): The Century mine operated for 16 years producing Zinc concentrate until the original ore reserve was depleted and the plant mothballed.
- [Newcrest Mining Limited Gosowong Gold Process Control Improvements](https://www.mipac.com.au/insights/portfolio/gosowong-gold-process-control-improvements/): The Gosowong Gold process plant was facing control/process performance issues due to two control systems and mixed generations of control strategy.
- [Evolution Northparkes Grinding Mill and Flotation Control](https://www.mipac.com.au/insights/portfolio/north-parkes-grinding-mill-and-flotation-control/): Mipac was asked to improve the stability of the grinding (SAG / Ball Mills) and flotation plant (conventional and Jameson cells), through improved instrumentation and control strategies.
- [Glencore Rougher Flotation Expansion Project](https://www.mipac.com.au/insights/portfolio/rougher-flotation-expansion-project/): Glencore’s McArthur River Mine has expanded their flotation capacity by installing 4 new rougher flotation cells and converting the existing rougher flotation cells to a 7th stage cleaning circuit.
- [First Quantum Minerals PI Integrator for Business Analytics installation, configuration Power BI dashboards, PI data publishing to SQL](https://www.mipac.com.au/insights/portfolio/pi-integrator-for-business-analytics-installation-configuration-power-bi-dashboards-pi-data-publishing-to-sql/): Cobre Panama mine is a large copper deposit located approximately 120km west of Panama City.
- [First Quantum Minerals Station Control System Integration, Commissioning Startup and Synchronisation](https://www.mipac.com.au/insights/portfolio/power-station-control-system-integration-commissioning-startup-and-synchronisation/): The Paco plant is a 300MW coal-fired power station with seawater cooling consisting of 2 x 150MW turbines.
- [Seqwater/TEW Landers Shute Sludge Handling Plant and Centrifuge PLC Upgrade](https://www.mipac.com.au/insights/portfolio/seqwater-tew-landers-shute-sludge-handling-plant-and-centrifuge-plc-upgrade/): Seqwater project to upgrade the sludge handling system at the Landers Shute WTP, involving decommissioning and replacement of equipment.
- [Seqwater/TEW Image Flat WTP Master Control Valves Upgrade](https://www.mipac.com.au/insights/portfolio/seqwater-tew-image-flat-wtp-master-control-valves-upgrade/): Mipac was engaged to refurbish 6 master control valves at Image Flat Water Treatment Plant.
- [PASAR Sulfuric Acid Plant PCS7 Software Upgrade and Optimisation](https://www.mipac.com.au/insights/portfolio/sulfuric-acid-plant-pcs7-software-upgrade-and-optimisation/): The PASAR Acid Plant was identified as the main constraint to the smelter reaching production targets.
- [Ok Tedi Process Control Improvement Project](https://www.mipac.com.au/insights/portfolio/ok-tedi-process-control-improvement-project/): OK Tedi management embarked upon a comprehensive upgrade project to their ageing Bailey INfi90 processing plant controls.
- [Mackay Sugar Boiler Control Formal Compliance Audit](https://www.mipac.com.au/insights/portfolio/boiler-control-formal-compliance-audit/): Mackay Sugar engaged Mipac to undertake a formal control system and control elements compliance audit of both No. 1 & No. 3 boilers to ensure they met Australian Standards and best practice.
- [Reichhold Industries Ltd AVEVA PI & AF Plant Historian Upgrade](https://www.mipac.com.au/insights/portfolio/osisoft-pi-af-plant-historian-upgrade/): Reichhold is one of the worlds largest suppliers of resins for composite and coating applications with over 25 manufacturing plants across the globe. Five of Reichhold plants with OSIsoft PI plant historians and OSIsoft AF (Asset Frame-work) needed upgrading.
- [Reichhold Industries Ltd​ Operating Plant Control System Migration](https://www.mipac.com.au/insights/portfolio/operating-plant-control-system-migration/): Mipac’s extensive experience in both Yokogawa Micro-XL & Centum VP systems & in undertaking operating plant upgrades and migrations underpinned this project
- [Seqwater Expansion of Four Operating Plants](https://www.mipac.com.au/insights/portfolio/expansion-of-4-operating-plants/): Over a 3 year period Mipac has undertaken control systems upgrades/expansions to four water treatment plants owned and operated by Seqwater.
- [Tenova TAKRAF Crusher Control for 3 Semi-Mobile Crusher Stations](https://www.mipac.com.au/insights/portfolio/crusher-control-for-3-semi-mobile-crusher-stations/): Mipac was commissioned to design and configure the control system for three semi-mobile crushers at a major project in Western Australia’s Pilbara region.
- [FQM Kansanshi Copper Concentrator Tailings Circuit Performance Improvement](https://www.mipac.com.au/insights/portfolio/copper-concentrator-tailings-circuit-performance-improvement/): Mipac designed and deployed a Plant Wide Control System (PWCS) which included configuration of the site Siemens PCS7 based DCS
- [BHP Nickel West NKS MicroXL / CS3000 Upgrade Project](https://www.mipac.com.au/insights/portfolio/nks-microxl-cs3000-upgrade-project/): This project consisted of replacing the obsolete MicroXL units and upgrading the existing CS3000 systems to Centum VP5
- [Sunwater AVEVA PI Historian Trial and Expansion to 70 Sites](https://www.mipac.com.au/insights/portfolio/sunwater-osisoft-pi-historian-trial-and-expansion-to-70-sites/): Mipac’s application of AVEVA PI historian technology assisted SunWater to generate transparent information and gain insight into its asset performance.
- [FQM Kansanshi Plantwide Control System for a Greenfield 1.2MTPA Copper Smelter](https://www.mipac.com.au/insights/portfolio/full-plant-wide-control-system-for-a-greenfield-1-2-mtpa-copper-smelter/): Discover what work Mipac undertook at the Kansanshi Smelter, owned by First Quantum Minerals in Zambia.

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> Mipac’s Tankhouse Production Management System (TPMS) helps tankhouses reduce downtime, improve current efficiency and track performance in real time. Book your discovery session today.

- Published: 2025-06-26
- Modified: 2025-06-30
- URL: https://www.mipac.com.au/products/tankhouse-production-management-system/

Mipac’s TPMS is a modular production management platform built specifically for tankhouse operations. Unlike generic ERP or historian systems, TPMS connects the dots between your process control system (PCS), frontline teams and key plant metrics, giving you actionable insights in real time.

Mipac Tankhouse Production Management System (TPMS) Electrorefining and electrowinning performance software purpose-built for tankhouse teams Struggling with shorts, downtime or missed maintenance tasks? Mipac’s Tankhouse Production Management System (TPMS) is a modular production management platform built specifically for tankhouse operations. Unlike generic ERP or historian systems, TPMS connects the dots between your process control system (PCS), frontline teams and key plant metrics, giving you actionable insights in real time. Whether you run copper, nickel or other base metal refining, TPMS helps you reduce losses, coordinate critical tasks and unlock operational gains without overhauling your systems. Built for tankhouse operations Unlike off-the-shelf systems, TPMS is tailored for the unique needs of tankhouses. It goes beyond standard process control, providing visual dashboards, task management and optional performance modules that work together to increase productivity and reduce losses. Build your operational foundation Start with real-time dashboards and task management, then scale as your needs grow. Data-driven dashboards Your digital control room: live metrics from across the plant, all in one place. Get insights on production, efficiency and reagent usage with a dashboard suite tailored for tankhouse operations. Included views: Current efficiency tracking (by section, circuit, daily, weekly, monthly) Time efficiency metrics Scrap rates for anodes Cathode quality monitoring through lab assays Reagent usage and performance (tank levels, flow rates, temperatures) Inventory management tied to production rates Section and liberator status (online/offline, voltage, temperatures) Machine signals, downtime summaries, and key flow rates Dashboards are fully customisable post-deployment. Mipac supports remote adjustments and updates. Operational...

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> Learn how Mipac integrates AspenTech’s Mtell into mineral processing plants to reduce unplanned downtime and improve asset reliability and workflows.

- Published: 2025-06-23
- Modified: 2025-06-23
- URL: https://www.mipac.com.au/services/asset-performance-management/mipac-aspen-mtell-capabilties/

Our Aspen Mtell capabilties Making Mtell work: what it really takes to integrate predictive maintenance in mineral processing CONTACT US Unplanned downtime is one of the biggest productivity killers in mineral processing, and everyone on site knows it. It’s costly, disruptive, and often avoidable. While tools like AspenTech’s Mtell offer powerful predictive maintenance capabilities, getting value from Mtell isn’t as simple as installing software and walking away. For Mtell to deliver what it promises, it needs to be part of your site’s everyday reality. That’s where we come in. As a systems integrator with deep mineral processing experience, we help operations teams turn Mtell into a functioning, embedded part of their plant, not just another dashboard gathering dust. Predictive maintenance isn't the first step Before we even talk about AI-driven failure prediction, let’s be honest about where most sites are at. If your control system alarms aren’t well-tuned, if fixed thresholds are still generating noise, or if your operators can spot the issue faster than the system can, then you haven’t hit the ceiling of your existing tools yet. There’s often low-hanging fruit in refining alarm limits, trend reviews, and operator dashboards. That work matters. We always recommend making the most of your existing control system first, because if you jump straight to Mtell before addressing these basics, you risk setting it up to fail. You’ll catch the obvious stuff Mtell wasn’t designed for, and people will lose confidence in the system before it gets to do the hard work....

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> From pit to port Mipac is transforming the Mining Value Chain with world class operational technology and control system. Explore each stage in the process and discover the value of 28 years experience.

- Published: 2025-04-28
- Modified: 2025-06-09
- URL: https://www.mipac.com.au/solutions/mining-value-chain/

Discover how Mipac boosts performance across the mining value chain with expert control, smart tech, and plant-wide operational improvements.

Across the Mining Value Chain Mipac solutions from pit to port Real plant challenges. Real solutions. Real improvements. From pit to port, every part of your operation faces its own challenges - from stabilising grinding circuits to improving flotation, leaching, smelting, refining and tailings management. But technology alone isn’t the answer. You need deep plant experience to turn improvements into real, daily gains. This page explores how Mipac helps across the entire mining value chain. You’ll find insights into the key operational challenges and how we combine smart technology with hands-on expertise to help you lift performance, modernise control and optimise your plant. Whether you’re aiming for better throughput, tighter control, or plant-wide improvements, Mipac is here to help. The Mine Mining the pit is where it all begins — the careful orchestration of drilling, blasting, and hauling to extract ore efficiently and safely. Every tonne moved here sets the pace and cost base for everything downstream. The challenge is balancing ore quality, fragmentation, and throughput while navigating unpredictable geology and tightening environmental and safety regulations. Missteps in the pit ripple across the entire operation. Mipac brings real-time monitoring, dispatch optimisation, and data integration solutions that give mining teams sharper decision-making tools. Our work doesn’t stop at technology deployment — we help clients embed operational discipline, turning data into tangible performance gains. Crushing and Grinding Crushing and grinding are among the most energy-intensive and critical stages — liberating valuable minerals for the next phase. The challenge is finding the sweet...

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> You’re invited to the launch of Mipac’s Path To Progress Series. Get your tickets today.

- Published: 2025-04-01
- Modified: 2025-05-13
- URL: https://www.mipac.com.au/mipacs-path-to-progess-series/

Countdown Expired! 19 May 2025 I Stamford Plaza, Brisbane3:30pm - 7:30pm You're invited to the launch of Mipac's Path To Progress Series. This event, Unlocking Mining’s Potential: Overcoming Barriers to Technology Adoption, will discuss strategies to accelerate digital transformation and drive operational success. This is designed for people already within the MMM industry. Join us for an exclusive Mipac event at the Stamford Plaza, Brisbane, where industry experts, clients, and thought leaders will explore the real challenges and opportunities in mining technology adoption. What You Can Expect Keynote from Alex Franklin from First Principles Consulting - "From Resistance to Results: overcoming barriers to technology adoption". This insightful session will: - Introduce the Mining Value Index, showing how capability must enable strategic ambition - Frame technology adoption from a mining company’s perspective, focusing on efficiency, cost reduction, and improved outcomes - Explore tangible and intangible barriers to adoption through Mipac’s Tactical Growth Engine framework - Provide actionable solutions for suppliers and clients to drive successful technology integration Panel discussion - Is it a yeti? The elusive guide to great software adoption Hear an adoption story first-hand from Evolution Mining Interactive key takeaways allowing you to walk away with some easy implementation actions Plenty of time for networking Every ticket gets you a chance to win a spot at our VIP banquet dinner at Naldham House. This event is designed for those who are already within the MMM industry. This event will equip you with the knowledge and strategies to drive transformation...

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> Mipac at AVEVAWorld this year is presenting a data-driven recovery case study with Ok Tedi Mining Ltd. Join Dan Qaio, Graham Eliab, and our Global Growth team. Learn more about Mipac at AVEVA World

- Published: 2025-03-27
- Modified: 2025-03-31
- URL: https://www.mipac.com.au/events/mipac-at-avevaword25/

AVEVA World 2025 San Francisco | 7-10 July Discover the technologies and ideas transforming industries worldwide. AVEVA World is a premier event dedicated to industrial intelligence. Here we will see the solutions that allow companies to analyze, visualize, and contextualize their data to improve decision-making, build resilience, and enhance sustainability across the enterprise. AVEVA are bringing together our customers, our partners, and industry thought leaders to convene on the biggest topics. With targeted programming by industry, user type, and software solution, the event has something for every tech professional. Check out AVEVA World. 2025 Dan Qiao, Lead Systems Engineer, Mipac Dan's LinkedIn Profile Graham Eliab, Control Systems SpecialistOk Tedi Mining Ltd Graham's LinkedIn Profile Bryan Freed, BDM for North America, Mipac Bryan's LinkedIn Profile Duncan Hickman,Software BDM, Mipac Duncan's LinkedIn Profile Our three latest articles How Short Interval Control transforms operational efficiency in mining Short Interval Control (SIC) has emerged as a powerful method to drive continuous improvement in mining operations. By enabling real-time... Learn more Behind the screens: a day in the life of a control systems engineer Shrey Gotri is a Control Systems Engineer at Mipac. In his 10+ year career, he has worked through the full... Learn more Workflow improvements, new features and more with the latest MPA update The latest MPA update delivers performance enhancements, workflow improvements, and new features designed to streamline the builder experience and support... Learn more

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> Check out where our global team will be presenting, attending and maybe even exhibiting.

- Published: 2025-03-27
- Modified: 2025-06-24
- URL: https://www.mipac.com.au/events/

Events Where innovation meets industry Discover where Mipac shines in the industry: explore our upcoming engagements, from global conferences and exhibitions to insightful webinars and hosted events, showcasing our expertise in operational technology solutions for the mining and industrial sectors. GMG Forum AUSTRALIA: Brisbane16-17 2025Join us in Brisbane on July 16–17 for the Global Mining Guidelines Forum (GMG) - a two-day gathering of industry leaders, experts, and innovators driving the next wave of transformation in mining. Dive into real-world challenges, cutting-edge solutions, and bold ideas shaping the industry's future. Attending Organising Committee REGISTER Past Events GRX 2025 AUSTRALIA : BrisbaneMay 2025The Global Resources Innovation Expo (GRX) is an industry-led conference and exhibition, proudly hosted by Austmine in partnership with AusIMM. It represents an exciting evolution from past Austmine Conferences, with GRX25 poised to become an annual global event for the international resources industry. Presenting Exhibiting Overcoming Barriers to Technology Adoption AUSTRALIA: Brisbane19 May 2025 Digital transformation can drive enormous gains — but only if your tech gets adopted. That’s the hard part. This live afternoon event brings together experts, clients and real-world operators to tackle the most critical challenge in mining right now: making your next software implementation actually stick. Presenting Mipac Hosted Event LEARN MORE AVEVA Day AUSTRALIA : PerthMay 2025 AVEVA Day is an AVEVA event created to discover how radical collaboration can accelerate industrial intelligence. Learn how connecting people, expertise, and technology can drive innovation, enhance operational efficiency, and support more sustainable outcomes across industries. Presenting Exhibiting...

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> Mipac delivers mineral processing automation solutions using Siemens, Yokogawa, and Rockwell systems and others. Stabilize operations, reduce downtime, and improve recovery. Explore real-world case studies.

- Published: 2025-03-03
- Modified: 2025-03-17
- URL: https://www.mipac.com.au/services/mineral-processing-automation/

Mineral process automation transforms how mining operations optimise efficiency, control costs, and maximise recovery rates. Every plant, from crushing to final product handling, faces unique challenges that demand smarter solutions. Without advanced process control, inefficiencies lead to excessive energy use, unplanned downtime, and lost material.

Mineral Processing Automation Enhancing efficiency across your plant INDUSTRIAL AUTOMATION PROCESS OPTIMISATION Mineral process automation transforms how mining operations optimize efficiency, control costs, and maximise recovery rates. Every plant, from crushing to final product handling, faces unique challenges that demand smarter solutions. Without advanced process control, inefficiencies lead to excessive energy use, unplanned downtime, and lost material. Mipac provides comprehensive optimization strategies tailored to the specific needs of mineral processing plants. With decades of experience and a deep understanding of automation technologies, we integrate advanced control systems like Siemens' SIMATIC PCS 7, Yokogawa's CENTUM VP, and Rockwell Automation’s FactoryTalk to drive measurable improvements. Whether enhancing grinding efficiency, stabilizing the performance of beneficiation circuits, or automating smelting and refining in metal conversion circuits, our solutions are designed to increase throughput, improve sustainability, and ensure long-term plant reliability. This page explores how Mipac’s expertise can optimize your mineral processing automation, linking to real-world projects that demonstrate the value of intelligent process control. Crushing Circuit Grinding Process Flotation Circuit Leaching and Solvent Extraction Dewatering and Tailings Smelting and Refining Final Product Handling Crushing Circuit Optimization Crushers set the stage for downstream efficiency. Mipac’s automation adjusts gap settings and feed rates in real-time to reduce blockages, stabilise throughput, and extend component life. Efficient size reduction is the cornerstone of effective mineral processing. Our advanced control systems stabilize crusher operations, improving throughput and reducing energy consumption. By integrating real-time data analytics, we can drive towards optimal crusher performance, minimizing wear and operational costs. How we...

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> Alarm Manager provides a comprehensive solution for organisations facing challenges in alarm handling and compliance with industry standards.

- Published: 2024-12-19
- Modified: 2025-06-27
- URL: https://www.mipac.com.au/products/alarm-manager/

Simplify your alarm management Alarm Manager provides a comprehensive solution for organisations facing challenges in alarm handling and compliance with industry standards. DOWNLOAD PRODUCT GUIDE Mipac's software is trusted by Operations Managers and Metallurgists at: Alarm Manager offers robust features to streamline the entire lifecycle of alarms. Book a personalised Alarm Manager demo Poor alarm systems hinder operations Mipac will connect Alarm Manager to your historical alarm database and provide prebuilt ISA 18. 2 reports for seamless integration. You can then use our prebuilt reports to prioritise efforts on improving your alarm system, and continuously track alarm system performance against benchmarks to ensure sustained reliability. Improve operational safety, reduce downtime & enhance plant performance with Alarm Manager DOWNLOAD PRODUCT GUIDE Enhanced operational safety The Alarm Manager application helps organisations prioritise and respond to alarms effectively, reducing the risk of critical safety or environmental incidents. By adhering to industry standards and best practices, it ensures that alarms are properly managed and operators can take appropriate actions in a timely and controlled manner. Minimise unplanned downtime As operators gain more situational awareness through reduced alarm noise, the risk of missing critical alarms is reduced and teams can identify and rectify potential equipment or process issues, minimising downtime and improving overall plant reliability. Improved compliance The Alarm Manager application aligns with the ISA 18. 2 standard, providing organisations with a framework to meet regulatory requirements and industry guidelines for alarm management. It helps organisations establish consistent alarm handling practices and reporting mechanisms, facilitating...

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> Loop Performance is purpose-built to navigate the complexities and challenges of managing control loops in complex processing operations.

- Published: 2024-12-19
- Modified: 2025-06-23
- URL: https://www.mipac.com.au/products/loop-performance/

Increase production through operational insight and foresight Loop Performance is purpose-built to navigate the complexities and challenges of managing control loops in complex processing operations. This application is dedicated to enhancing plant stability, operational safety, and efficiency, making it an essential tool in modern process control environments. DOWNLOAD PRODUCT GUIDE Mipac's software is trusted by Operations Managers and Metallurgists at: Increase production through operational insight and foresight Book a personalised Loop Performance demo Inonsistent control loop performance can lead to significant issues Loop Performance is purpose-built to navigate the challenges of managing control loops in complex processing operations. Loop Performance is dedicated to enhancing plant stability, operational safety, and efficiency, making it an essential tool in modern process control environments. Stay ahead of potential problems with Loop Peformance DOWNLOAD PRODUCT GUIDE Minimise unplanned downtime By continuously monitoring control loops and identifying issues before they escalate, teams can proactively maintain equipment. This preemptive approach minimises equipment failures and process disruptions, keeping operations running smoothly and efficiently. Reduce plant variability The Loop Performance application is instrumental in decreasing process variability, a key factor in maintaining consistent product quality and operational stability. By optimising control loop performance, teams ensure that operational parameters remain within desired limits, leading to more predictable and stable plant operations. This stability is crucial for meeting production targets and maintaining high-quality standards. Increase production By maintaining optimal loop functioning, teams can achieve higher throughput and reduce underperformance. This leads to maximised production capacity and better utilisation of plant resources,...

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> Get our 2024 "Operations Playbook" compliation of expert insights and explore digitalisation and how mining operations can drive productivity and efficiency. Take our 2024 learnings into 2025 with over 100 pages of practical thinking and use cases.

- Published: 2024-12-17
- Modified: 2025-01-14
- URL: https://www.mipac.com.au/projects/operations-playbook-24/

Get your free copy of The Operations Playbook 2024 compilation DOWNLOAD HERE Your roadmap to smarter, more efficient mining operations In an industry where every tonne matters, staying ahead of the curve is critical. The Operations Playbook 2024 Edition is a curated collection of the year’s most insightful articles from mipac. com. au, crafted to help you navigate the challenges and seize the opportunities facing mining and mineral processing today. Get your free copy DOWNLOAD HERE From addressing declining ore grades to embracing the power of digitalisation, this playbook is packed with actionable strategies to improve production, enhance efficiency, and drive better results in 2025. Whether you’re tackling operational bottlenecks, optimising asset performance, or exploring new control systems, this resource offers expert insights tailored to the demands of modern mining. What you’ll learn: Practical advice on modernising ageing infrastructure to meet today’s operational challenges. Insights into achieving operational excellence amidst rising demand and declining ore grades. Strategies for leveraging digitalisation and data analytics to drive efficiency and productivity. How to integrate predictive maintenance tools like Aspen Mtell® to prevent unplanned downtime and improve equipment reliability. Why download the Playbook? Mipac has been at the forefront of innovation in mining and mineral processing, with a proven track record of helping operations unlock value through smarter systems and better decision-making. This compilation of articles from our website distil the knowledge, strategies, and tools you need to make 2025 your most efficient and productive year yet. No strings attached - click the download...

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- Published: 2024-12-10
- Modified: 2025-03-24
- URL: https://www.mipac.com.au/free-software-demo/

Get a free demo session of our process plant software Want to find out how Mipac’s software could make your job easier and help you hit your production targets? Request a 30 minute demo session with one of our experts. They’ll ask you questions about your plant and challenges then show you the specific tools you can use to find easy wins. You’ll learn how you can: Detect and resolve deviations early to avoid production losses Use live dashboards to visualise all of your plant data Eliminate hours of data entry and manual reporting Avoid missed tasks with 24/7 shift-based task management software Digitalise log sheets for faster decision-making and fewer manual errors Prevent downtime with automated alarms and asset/process health monitoring And much more... Mipac's software is trusted by Operations Managers and Metallurgists at: What our customers say about our software Northern Star Resources Pogo worked with Mipac at Pogo on the digitisation of the operator logsheets into the MPA system and are extremely pleased with the results. Mipac went above and beyond to accommodate specific feature requests that were not yet included in MPA and were very helpful in putting the vision of the logsheets to paper (pardon the pun). Mipac’s quick responses and attention to detail have made the roll-out seamless, saving time for operations and the met team on a daily basis, while also allowing for the plant data to now be live-monitored by the team. The benefits from MPA were realised immediately. Mark PliskaProcessing Manager...

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> Optimise plant operations and make data-driven descisions with Production Reporting.

- Published: 2024-12-05
- Modified: 2025-06-23
- URL: https://www.mipac.com.au/products/production-reporting/

See beyond the numbers with dynamic data visualisation Production Reporting is a cutting-edge application designed to empower your teams with the tools they need to optimise plant operations and make data-driven decisions. BOOK A DEMO Mipac's software is trusted by Operations Managers and Metallurgists at: Visualise and analyse your data over adjustable timeframes Book a personalised Production Reporting demo Struggling with inaccurate or delayed production data? With Production Reporting, you can asily identify areas for improvement and confidently implement changes that increase overall efficiency and profitability. Turn data into decision with Production Reporting BOOK A DEMO Dynamic data visualisation Production Reporting enables teams to dynamically visualise and analyse plant data across customisable time frames. Whether you need real-time insights or historical performance trends, Production Reporting allows you to explore data with ease, providing a clear understanding of your plant’s operations at any given moment. Integrated and pre-populated reports Say goodbye to manual data compilation and reporting. Production Reporting seamlessly integrates with multiple data sources, streamlining the reporting process. With a few clicks, you can generate comprehensive production reports that are pre-populated with relevant information from various data streams. Production KPI tracking Production Reporting simplifies KPI tracking by providing a user-friendly dashboard to monitor metrics. Whether it’s production volumes, cost efficiencies, or quality measures, you can track and compare KPIs in real time to ensure your plant is operating at its peak efficiency. Bring all of your plant's data together in one place with the MPA software suite Production Reporting integrates...

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> Designed for the MMM industry, digital Logsheets transform the way you capture and manage data .

- Published: 2024-12-05
- Modified: 2025-06-23
- URL: https://www.mipac.com.au/products/mpa-logsheets/

Real-time data collection with logsheets is possible Transform the way you capture and manage data with Logsheets DOWNLOAD PRODUCT GUIDE Mipac's software is trusted by Operations Managers and Metallurgists at: Real-time data collection with logsheets is possible Book a personalised Logsheets demo Paper and Excel logsheets cause critical problems Logsheets makes real-time insights and actions visible to all stakeholders. Users will be able to push and pull (manual data entry) data to other systems from a single user interface. Discover real-time data transfer and full data visibility with digital Logsheets DOWNLOAD PRODUCT GUIDE Minimise errors Logsheets can warn users when data is entered outside typical operating ranges or for dates and times that are not current. Respond immediately Real-time visibility across systems means stakeholders can immediately be made aware of production deviations so they can provide advice on countermeasures and capture actions taken. Automate data collection Integration between MPA applications and other systems such as SQL, AVEVA PI and Power BI means data flows seamlessly to production and inventory reports without the need for manual transfer and duplication. Leverage investments Take advantage of MPAs templating capability and leverage prior investments in other systems such as AVEVA PI to evolve and extend Logsheets over time. Bring all of your plant's data together in one place with the MPA software suite Logsheets is part of the MPA software suite - a powerful collection of tools designed to make it easier to run your process plant. Golden State Digital TARP Production Reporting Logsheets...

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> Mipac's Copper Monitor® is a revolutionary online monitoring system that continuously measures copper concentration in the electrolyte of your electrowinning and electrorefining operations.

- Published: 2024-11-27
- Modified: 2025-02-14
- URL: https://www.mipac.com.au/products/copper-monitor/

Copper Monitor® Automated Copper Concentration Monitoring for Tankhouses Say goodbye to manual sampling for chemical analysis Mipac's Copper Monitor® is a revolutionary online monitoring system that continuously measures copper concentration in the electrolyte of your electrowinning and electrorefining operations. It can be used for process control to maintain a target copper concentration in electrolyte, helping reduce operational costs, increase productivity and ultimately improve the quality of production. Trusted to improve tankhouse performance in leading mineral processing plants Copper Monitor® Snapshot Faster decision-making from continuous, online monitoring . Easy set-up and integration with operation-wide control systems. Facilitates automatic control of copper concentration Avoid production of dangerous gases by controlling copper concentration. Self-cleaning and calibrating capabilities on the run minimises down time for maintenance. Weatherproof and corrosion-resistant construction withstands harsh tankhouse conditions. Check out Mipac's full Tankhouse Instrumentation range Unlock peak performance in your copper tankhouse. Mipac’s Tankhouse Instrumentation Brochure explores cutting-edge solutions like ShortMeter®, CellView®, and Copper Monitor®—designed to enhance efficiency, reduce downtime, and improve cathode quality. Download now to discover how precision instrumentation can optimise your electrorefining and electrowinning operations. How It Works The Copper Monitor® utilises optical analysers (light-emitting diodes) to measure the absorbance of copper ions in electrolyte at specific wavelengths to calculate a concentration. Real-time data can be stored in your data historian. Options are available to have it transmitted wirelessly for continuous monitoring and integration with control systems. Why Choose Copper Monitor® for your Tankhouse Enhanced Safety By continuously monitoring copper concentration in electrolytes, the Copper...

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> Mipac's ShortMeter® is an easy-to-use handheld device that detects short circuits and dead plates quickly and accurately in electrorefining tankhouse operations

- Published: 2024-11-21
- Modified: 2025-05-01
- URL: https://www.mipac.com.au/products/shortmeter/

ShortMeter® Short Circuit Locator for Tankhouses Simplifying Short Circuit Location Mipac's ShortMeter® is an easy-to-use handheld device that locates short circuits and dead plates quickly and accurately in copper electrorefining operations. A low-cost and low-maintenance device, our ShortMeter® will help you increase productivity and improve cathode quality. Trusted to improve tankhouse performance in leading mineral processing plants ShortMeter® Snapshot Simple set up. Requires minimal training. Lightweight and ergonomic design for operator comfort during extended use in tough tankhouse environments. Visual LED display that indicates the severity of shorts in the cell and the presence of dead plates at their exact location. Cost-effective with low maintenance costs and minimal upkeep. Adjustable calibration to ensure consistent shorts detection across operational teams. Check out Mipac's full Tankhouse Instrumentation range Unlock peak performance in your copper tankhouse. Mipac’s Tankhouse Instrumentation Brochure explores cutting-edge solutions like ShortMeter®, CellView®, and Copper Monitor®—designed to enhance efficiency, reduce downtime, and improve cathode quality. Download the brochure now to discover how precision instrumentation can optimise your electrorefining and electrowinning operations. How it Works The ShortMeter® utilises the Hall Effect principle to detect changes in magnetic field strength. Electrical current flowing through hanger bars generates a magnetic field proportional to the current. The handheld device detects short circuits by monitoring the magnetic field strength directly above a shorting plate and presenting results instantly. A shorting cathode plate will carry more current, so the ShortMeter®, which measures the magnetic field, will show a greater indication when passing over the shorted plate...

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> Mipac’s CellView®is a transformative wireless cell voltage monitoring system designed to optimise tankhouse operations and provide continuous insights into cell performance.

- Published: 2024-11-21
- Modified: 2025-02-14
- URL: https://www.mipac.com.au/products/cellview/

CellView® Real-time Cell Voltage Monitoring for Tankhouses Simple, wireless monitoring Mipac's CellView® is a transformative wireless cell voltage monitoring system designed to optimise tankhouse operations and provide continuous insights into cell performance. CellView ® delivers innovative technology to help realise the full potential of electrorefining and electrowinning processes by minimising production losses, operational costs, underperformance, and negative environmental impacts. Trusted to improve tankhouse performance in leading mineral processing plants CellView® Snapshot Wireless communication for easy installation and reduced cabling costs. Continuous and accurate monitoring of cell voltage, detecting short circuits early. Scalable - just add more monitoring units as required. Durable construction withstands harsh tankhouse environments Long battery life between 5-10 years. Add-ons include: Customisable and configurable operator interface. Seamless integration with existing plant systems through an OPC interface. Check out Mipac's full Tankhouse Instrumentation range Unlock peak performance in your copper tankhouse. Mipac’s Tankhouse Instrumentation Brochure explores cutting-edge solutions like ShortMeter®, CellView®, and Copper Monitor®—designed to enhance efficiency, reduce downtime, and improve cathode quality. Download now to discover how precision instrumentation can optimise your electrorefining and electrowinning operations. How It Works Wireless cell monitors are mounted on each cell, measuring cell voltage and, optionally, temperature. Data is transmitted through a robust mesh network optimised for long-term use in hot, corrosive tankhouse environments. The system integrates with data historians and other platforms for comprehensive reporting and analysis. Add-ons to the standard CellView setup include a central operator interface that displays real-time data when used in conjunction with AVEVA PI Vision...

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> Designed for the MMM industry, Golden State provides live visualisation of process plant data & alerts you when deviations occur.

- Published: 2024-11-05
- Modified: 2025-06-13
- URL: https://www.mipac.com.au/products/golden-state/

Detect deviations early to avoid costly production losses Golden State provides live visualisation of process plant data. It alerts you when deviations occur so your team can act immediately to fix the problem. DOWNLOAD PRODUCT GUIDE Mipac's software is trusted by Operations Managers and Metallurgists at: Stop waiting for tomorrow's production meeting to fix today's problems. With Golden State, your team can make fast, informed decisions when deviations occur. Book a personalised Golden State demo With traditional manual methods, you can't spot problems until it's too late Golden State shows the impact of adjusting individual andcompeting drivers to the overall process. Teams can then make quick and informed decisions to restore production to optimum levels. Live visualisation of production deviations makes it easy to hit your daily production targets DOWNLOAD PRODUCT GUIDE See your whole plant on one screen Golden State makes your plant data visible in real-time. It integrates different data sources so you can clearly see what's on target—and what's not—all in one dashboard. Detect deviations in real-time Golden State monitors plant parameters and alerts you to deviations. Drill-down displays help you rapidly find the source of the problem and respond with the right solution. Make better decisions Golden State simplifies complex processes, so your team can make informed decisions to identify and respond to process deviations immediately. Easy to implement and manage Your plant and systems are unique. We can help you set up Golden State to suit your operation in as little as two weeks. After...

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> With Digital Trigger Action Response Plans (TARP), your team can quickly resolve production deviations with confidence. No more waiting until...

- Published: 2024-10-03
- Modified: 2025-06-23
- URL: https://www.mipac.com.au/products/digital-tarp/

Respond faster to production deviations & hit your daily production targets With Digital TARP, your team can quickly resolve production deviations with confidence. No more waiting until the next production meeting to figure out how to fix the problem. DOWNLOAD PRODUCT GUIDE Mipac's software is trusted by Operations Managers and Metallurgists at: Digital TARP gives you pre-defined responses to productin deviations to ensure you hit your daily production targets. Book a personalised Digital TARP demo Manual, paper-based response plans make it hard to access historical data and improve responses in the future. Digital TARP provides a centralised location for managing Trigger Action Response Plans (TARPs), allowing teams to collaborate on implementing corrective actions. Your team is more effective when people quickly solve problems on their own, instead of coming to you for the answers. Digital TARP helps them fix production deviations quickly and accurately. Detect production deviations faster An automated alert from Digital TARP tells you when a deviation occurs and activates the appropriate TARP. You can identify critical problems immediately. Respond accurately to problems You can configure Digital TARP with standard response actions for common problems. The software will automatically recommend the correct action response to fix them. This means your team can quickly fix problems on their own and follow the same process each time they occur Automatically escalate urgent deviations Digital TARP escalates critical issues if they aren't responded to in time. Senior team members will get email, SMS, or Teams notifications, so urgent problems get the...

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> Minimise production losses due to deviations with the MPA software suite. Detect and immediately respond to issues to meet targets with confidence.

- Published: 2024-08-15
- Modified: 2025-06-23
- URL: https://www.mipac.com.au/products/mpa/

Visualise plant processes and manage production deviations in real-time Minimise production losses due to deviations with the MPA software suite. Detect and immediately respond to issues to meet targets with confidence DOWNLOAD PRODUCT GUIDE Mipac's software is trusted by Operations Managers and Metallurgists at: Empower your frontline team with the MPA software suite for live visualisation of plant processes and timely management of production deviations Book a personalised MPA demo Manual monitoring methods don't provide the necessary visibility, reliability and responsiveness in mineral processing With the MPA suite of apps, you can visualise plant processes in real-time, have timely detection of deviations and respond accurately to issues for improved production without uncertainty. Empower your frontline team with the MPA software suite for live visualisation of plant processes and timely management of production deviations DOWNLOAD PRODUCT GUIDE Visualise plant processes live With the Golden State Overview dashboard, you gain complete real-time visibility into every area of your mineral processing plant on a single screen. With this live view, you can immediately spot when a plant area is operating outside of the standard range. Detect production deviations early Once you've spotted that a plant area is operating outside the standard range, you can drill down using the Process Drivers to detect the specific process causing the deviation. This allows you to focus on the issue area on time. Respond accurately to issues You can configure actions for standard deviations and when an issue is detected, Digital TARP automatically recommends the correct action...

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> Designed for the MMM industry, TCard lets you track and coordinate tasks in real-time within and across shifts so you can meet production targets.

- Published: 2024-08-08
- Modified: 2025-06-13
- URL: https://www.mipac.com.au/products/tcard/

Track and coordinate tasks in real-time within and across shifts Minimise avoidable downtime due to missed tasks with TCard's shift-focused task tracking system so you can confidently meet production targets. DOWNLOAD PRODUCT GUIDE Trusted by Operations Managers and Superintendents at leading mining companies Whiteboards, Excel and Messaging apps are not designed for managing complex 24x7 mining operations Book a personalised TCard demo Missed tasks lead to unplanned and avoidable downtime TCard transforms task management by leveraging the simplicity and effectiveness of Kanban-style taskboards with software tailored specifically for 24/7 operations. By replacing inefficient systems with TCard, youwill experience enhanced communication and engagement, greater transparency, and increased operational awareness. TCard - a task management software built by miners for miners DOWNLOAD PRODUCT GUIDE Comprehensive task tracking Shift-focused task boards provide visibility into every current operator activity across each plant area, ensuring that all tasks are monitored and managed efficiently. This visibility helps prevent missed tasks and avoidable downtime. Consistent operational procedures Each task card allows you to add detailed procedures with tables, images and files ensuring all operators perform tasks consistently across the plant. Operators can flag outdated procedures using the “feedback requested" option, meaning that your operation always follows the most current practices. Real-time coordination and escalation Operators can update task status, upload images, request assistance and provide commentary, all whilst in the field. This two-way communication ensures that any complications are documented, allowing teams to respond quickly and effectively to operational issues. Operational performance insights TCard Insights empowers your...

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> Our 2-day, hands-on Control Loop Tuning course equips engineers & metallurgists to optimise plant performance, reduce downtime, and improve product quality. Book today!

- Published: 2024-06-20
- Modified: 2024-11-12
- URL: https://www.mipac.com.au/services/process-optimisation/control-loop-tuning-course/

Master Control Loop Tuning and optimise your plant performance CONTACT US Custom Control Loop Tuning CourseThis 2-day, hands-on course equips engineers, technicians and plant metallurgists with the practical skills to optimise control loops in mineral processing plants. No prior experience with complex control theory is required. Boost efficiency, reduce downtime and improve product quality Mastering control loop tuning allows you to: fine-tune plant operations for optimal performance. minimise downtime caused by sluggish or unstable control loops. reduce energy consumption by optimising process efficiency. enhance product quality through consistent and precise control. gain a valuable skill that sets you apart in the mining industry. Developed by industry experts for real-world application This course is delivered by a highly experienced process engineer with a proven mining and mineral processing track record. The curriculum is designed for immediate application, focusing on practical exercises and realistic simulations that mirror real-world scenarios encountered in mineral processing plants. Who’s the ideal participant? Are you a brownfield site whose operators constantly put things in manual instead of auto/cascade because they can do better than the control system, making multiple set point changes and constraining equipment from maximum performance? Or could your brownfield plant benefit from additional stability and reliability to reach production targets? This control loop tuning course will give you the tools to optimise your plant and give your operators some critical time back so they can focus on what really matters. This course is a great starting point for: Plant Metallurgists who want to learn...

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> Unleash the hidden potential of your assets! Mipac's Asset Performance Management solutions maximise uptime, optimise maintenance, and minimise costs. Our data-driven approach reduces downtime, extends asset life, and boosts profitability. Learn more today!

- Published: 2024-06-11
- Modified: 2024-10-31
- URL: https://www.mipac.com.au/services/asset-performance-management/

Asset Performance Management Maximise uptime, minimise costs and mitigate risks CONTACT US Optimise your mining operations with our APM solutionsIf you plan to unlock the full potential of your operational assets, our experienced engineers, equipped with the latest software, provide a comprehensive solution for monitoring, diagnosis and reliability management in mining and mineral processing operations. Maximise uptime, minimise costs and mitigate risks with our data-driven approach. The three pillars of Asset Performance Management At Mipac, we understand that optimising asset performance is critical to achieving operational excellence. Our approach focuses on three key levers: Availability, Performance and Quality. Availability Optimising uptime for production and sustainabilityThe foundation of APM is ensuring your assets are operational when you need them most. We utilise predictive maintenance techniques to identify and address potential issues before they escalate into significant failures. This proactive approach maximises uptime, aligns with production schedules and minimises disruptions that could impact sustainability goals. Performance Balancing risk and reward for maximum financial returnsBeyond just uptime, APM focuses on maximising the financial performance of your operations. We go beyond basic fixes, delving into plant-wide data to weigh the risks and rewards of different mitigation actions. This allows you to prioritise maintenance efforts that deliver the greatest return on investment and keep your bottom line healthy. Quality Ensuring on-spec production and minimising wasteProducing high-quality products consistently is crucial for customer satisfaction and profitability. Our APM solutions leverage data analytics to predict potential issues with product quality and process efficiency. This allows for proactive...

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> The Mipac AVEVA PI team use your operational data to increase production, improve product quality and meet sustainability goals

- Published: 2024-05-23
- Modified: 2025-06-23
- URL: https://www.mipac.com.au/services/data-analytics-and-visualisation/mipac-aveva-pi-capabilities/

Our AVEVA PI capabilities Using your operational data to increase production, improve product quality and meet sustainability goals CONTACT US The Mipac AVEVA PI team use this digital technology at scale across your entire value chain to increase visibility and provide insights to improve productivity across the plant. Using PI and other tools, we can work with you to improve asset performance and reliability, reduce the environmental impact of your operations and meet your ESG goals. Harness the power of industrial data with AVEVA PI System In today's data-driven industrial landscape, real-time insights are essential for optimising operations and maximising profitability. The AVEVA PI System (formerly OSIsoft PI System) is a real-time production information management system designed specifically for the industrial world. It excels at collecting, storing, analysing, and visualising data from sensors, equipment and various industrial processes. Unlocking growth and efficiency for miners with AVEVA PI Mining companies are now turning to AVEVA’s industrial digital solutions, integrating machine learning and AI technologies, to unlock new avenues of growth and efficiency. 9 of the top 10 mining companies from Fortune’s Global 500 utilise the AVEVA PI System for their intricate data management needs. With favorable commodity prices in 2021, many mining companies found increased capital at their disposal, leading to significant investment in digital transformation. This shift has resulted in the mining sector achieving digital maturity at an unprecedented pace, thus boosting efficiency and profitability. Learm more about AVEVA PI’s applications in the mining, metals and mineral processing industries: AVEVA...

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> Good instrumentation engineering is the critical link between field measuring equipment and operations control systems. This page covers common instrumentation challenges, the benefits of addressing these challenges and some case studies of MIpac's work in instrumentation engineering.

- Published: 2024-04-30
- Modified: 2024-09-20
- URL: https://www.mipac.com.au/services/engineering-services/instrumentation-engineering/

Instrumentation Engineering Instrumentation engineering across the project lifecycle CONTACT US Why instrumentation engineering? Do you trust the equipment and instrumentation on your site? How do you know you’ve installed the right models correctly, that they’re calibrated and producing accurate data that will help you make the right decisions? If any of these questions have ever crossed your mind, you’re not alone. Instrumentation issues are extremely common on mine sites, and as process or operations personnel, you’re often not only dealing with harsh environments in remote locations, but also the demands of your 24/7 operations. But the impact of instrumentation issues is significant. Instruments that produce inaccurate data can lead to safety hazards, production slowdowns and difficulty meeting environmental regulations. In short: correctly installed, functional and accurate instrumentation is critical for the success of your operation. Common instrumentation challenges Instrumentation challenges can impact the safety, productivity and profitability of your mining operation and affect you whether you're a senior leader, operator, technician or maintenance worker. For senior process & operations managers If you’re a senior process or operations manager, common instrumentation challenges you may be facing include: Not knowing if your equipment is trustworthy Juggling the 24/7 demands of your operations Managing budgets related to instrumentation upgrades Ensuring staff – including engineers, operators, technicians and maintenance personnel – are adequately trained on the use of equipment For operators & technicians If you’re an operator or technician, common instrumentation challenges you may be facing include: Not being sure whether your site has...

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> Sign up to our mailing list to receive our Mipac Insights newsletter, delivered straight to your inbox. This newsletter gives you expert insights into industry trends and the future of mining, company and product updates, stories from our projects around the world and event news.

- Published: 2023-12-18
- Modified: 2025-06-10
- URL: https://www.mipac.com.au/sign-up-mipac/

Join our mailing list Keep up to date with our news, product updates and events. Sign up here Our free Mipac Insights newsletter, delivered straight to your inbox, gives you: Expert insights into industry trends and the future of mining Company and product updates Project case studies from around the world Event news Staff stories To sign up, simply fill in your details below: Follow us on LinkedIn We post our latest news and updates regularly on LinkedIn. Click on the button below to follow us. Follow us on LinkedIn

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> At Mipac, we combine extensive mining experience with latest digital technologies to deliver Mining 4.0 consulting services aimed to drive operational excellence.

- Published: 2023-12-04
- Modified: 2024-10-28
- URL: https://www.mipac.com.au/services/mining-4-0-consulting/

Mining 4. 0 Consulting Transforming Operations for a Sustainable Future CONTACT US Practical Implementation of Mining 4. 0 Strategies Mipac's team of engineers and consultants is well-equipped to assist clients in the practical implementation of their Mining 4. 0 strategies. Grounded in a solid understanding of the mining industry and with a focus on pragmatic solutions, our approach is tailored to address the specific challenges each client faces. Our consultants aim to enhance operational efficiency and sustainability by applying advanced process control, multi-variable predictive control and integration of Industrial Internet of Things (IIoT) technologies. By prioritising collaboration and leveraging industry expertise, we work alongside our clients to navigate the intricacies of Mining 4. 0, offering practical insights and solutions for lasting success in the evolving landscape of mining operations. Mining 4. 0 Consulting Services While we can tailor a bespoke plan for your Mining 4. 0 strategy, some of the core areas we specialise in include: Control Philosophy Development Digital Architecture Consulting Digital Maturity Assessments Digital Transformation Roadmaps ESG Monitoring and Reporting Industrial Internet of Things (IIOT) Change Leadership Multi-Variable Model Predictive Control Advanced Process Control (APC) Advanced Regulatory Control (ARC) Control Philosophy Design By collaborating with our mining clients, Mipac's engineering consultants can contribute to developing a robust control philosophy, tailoring the approach to the specific needs of your operational technology environment and promoting efficiency, safety and adherence to industry standards. System Architecture Design Developing a comprehensive control philosophy that outlines the overall architecture of the control system. Specifying...

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> Our latest compilation of Mipac Australian Mining Projects includes porject profiles and overviews of a range of mining and mineral processing operations

- Published: 2023-10-05
- Modified: 2025-01-14
- URL: https://www.mipac.com.au/projects/mipac-australian-mining-projects/

Learn about the Australian mining projects Mipac has delivered DOWNLOAD HERE Mipac services at the heart of Australian mining and mineral processing Mining is in our blood and Australia is our home, so it's no wonder our portfolio of automation and control system projects in this market is extensive. Some of the biggest names in Australian mining projects Since our early days with Mount Isa Mines, Mipac's control system engineers and optimisation experts have collaborated closely with Australian miners to maximise their practical functionality and ensure future scalability, enhancing the effectiveness of existing systems in the process. Our project overview of this market includes: Glencore | Mount Isa Mines | BHP | MMG | New Century | North Parkes and more. DOWNLOAD HERE The hidden treasure down under Mining plays a vital role in the Australian economy, contributing significantly to its growth and prosperity. Australia is rich in mineral resources, including coal, iron ore, gold, copper, and many others, making it one of the world’s leading mineral producers. The revenue generated from mining exports substantially bolsters the country’s economy, providing jobs, infrastructure development, and essential government revenues. Moreover, the mining sector fosters technological advancements and innovation, enhancing Australia’s global competitiveness. As a major contributor to the nation’s Gross Domestic Product (GDP), mining ensures a robust economic foundation and underpins various related industries, including manufacturing and logistics. It’s safe to say that the mining industry remains an economic cornerstone, solidifying Australia’s position as a resource-rich and economically resilient nation. Download a...

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> Our team of data scientists and engineers specialise in data analytics and visualisation tools to help process operations make informed decisions, boost operational ...

- Published: 2023-10-03
- Modified: 2024-12-09
- URL: https://www.mipac.com.au/services/data-analytics-and-visualisation/

Data Analytics and Visualisation Real-time data making a real difference CONTACT US At Mipac, our data scientists and system engineers transform real-time data into information and actions by providing technology-enabled business insights. Our solutions help management and operators make decisions and take actions that facilitate operational efficiency and continuous improvement. From complete digital platforms to business intelligence, monitoring systems and beyond, our solutions deliver practical, continuous operation improvements demonstrating a clear long-term return on investment. Power your operation with data-driven insights Data analytics for industrial processes is the cornerstone of informed decision-making in today's technologically driven world. It involves the systematic examination of vast sets of data generated within industrial operations. Proactive insights: Helps engineers monitor machinery health and predict potential issues, saving time and resources. Data visualisation: Transforms complex data into user-friendly visuals through interactive dashboards and graphs. Operational overview: Enables quick identification of performance issues, optimised resource allocation and informed decision-making. Maximising ROI: In the dynamic industrial tech field, these tools are essential for efficient operations and long-term return on investment. READ MORE Historical data's impact on industrial performance In the world of industrial operations, the utilisation of process and enterprise historians stands as a pivotal catalyst for performance enhancement. Historical data insightsProcess and enterprise historians capture and store extensive historical data about industrial processes, offering a comprehensive view of operational history. Root cause analysisBy analysing historical data, engineers can identify the root causes of operational issues, allowing for targeted improvements and reducing downtime. Performance optimisationThese historians enable...

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> Experience Industrial Automation excellence through our comprehensive solutions that bring the convergence of precision, innovation and efficiency

- Published: 2023-09-18
- Modified: 2024-06-21
- URL: https://www.mipac.com.au/services/industrial-automation/

Industrial Automation Drive efficiency, precision and innovation in your plant CONTACT US At Mipac, our team of specialist control system engineers and project managers has delivered over 720 projects over three decades. Using the latest operational technology and a vendor-neutral approach to control systems, our clients experience industrial automation excellence across our comprehensive solutions. Control and Automation excellence are woven into our DNA Harnessing cutting-edge technology, we are committed to delivering outstanding cost-efficiency and operational advantages through our tailored control systems. Our expertise spans mobile and fixed equipment installations, catering to greenfield and brownfield sites. Our seasoned control engineers collaborate closely with clients to maximise practical functionality and ensure future scalability, enhancing the effectiveness of existing systems in the process. Mipac boasts an in-house capacity that lets us offer a comprehensive control and automation services suite. Our capabilities encompass everything from initial concept studies to design, procurement, coding, simulation, installation, commissioning, and training. Tailored automation solutions: quality, value and customisation We design our automation and control solutions with a dual focus on quality and value. Our approach is built on established design and development methodologies, carefully crafted to meet and exceed our customers' expectations. Recognising that each project is distinct, whether a comprehensive turnkey endeavour or minor system adjustments, we acknowledge the distinctive challenges inherent to various industries. As a result, we customise our solutions to align with their requirements and objectives precisely. Pioneering independent automation solutions across all platforms As a leading independent automation solutions provider, we specialise in...

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> A practical guide to digital transformation in mining. Learn how to assess maturity, find quick wins & build momentum. Download your free copy.

- Published: 2023-09-11
- Modified: 2025-05-26
- URL: https://www.mipac.com.au/services/unlock-the-power-of-digital-transformation-in-the-mining-industry/

Your practical guide to digital transformation in mining Your practical guide to digital transformation in mining DOWNLOAD THE WHITEPAPER Cut through the hype. Uncover actionable strategies to drive real results at your site. Digital transformation isn’t a buzzword anymore—it’s an operational necessity. But knowing where to start, what to prioritise, and how to get everyone on board can feel overwhelming. That’s why we created this guide: a down-to-earth, practical roadmap designed for operations managers who want to unlock real improvements without the usual pitfalls. Inside, you’ll find insights on assessing your digital maturity, identifying quick wins, tackling bottlenecks, and building momentum—step by step. We draw on lessons from real-world mining projects to show what works (and what doesn’t). Whether you’re just starting or ready to level up, this guide will help you navigate the complexities of digital transformation—on your terms. Digital transformation in mining doesn’t have to be overwhelming. Our new guide breaks it down into clear, actionable steps—so you can stop spinning wheels and start unlocking value. Assess your digital maturity Find your bottlenecks Prioritise quick wins Build a roadmap that actually works We’ve distilled lessons from real mining projects to help operations teams move forward—without the fluff. DOWNLOAD HERE Step up your digital maturity of your operation today Don’t let the fear of failure hold you back. With a clear plan, the right technology and a dedicated workforce, you can successfully navigate the digital transformation journey and realise its full potential. FAQ What is digital transformation and why...

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> Streamline your mineral processing projects with Mipac's Main Automation Contracting solution. Experience cost savings, risk mitigation, and shorter delivery times.

- Published: 2023-08-09
- Modified: 2024-08-01
- URL: https://www.mipac.com.au/services/main-automation-contracting/

Main Automation Contracting CONTACT US Your solution to complex projects In today's fast-paced, competitive world, managing multiple projects across various operations in your plant has become a common yet challenging task for numerous companies. Mipac's Main Automation Contractor (MAC) services solve these complexities, enabling mining operators to deliver improved yields faster and meet global energy demands efficiently and effectively. Why choose Mipac's MAC solution? As a MAC, Mipac takes full responsibility for all automation-related aspects of your project. With our team of skilled control and systems engineers, we engineer, supply and manage all project components and facilities, from instrumentation to safety instrumented systems. Working directly with end-users, we construct the most suitable project organisation, eliminating customers needing to manage various automation suppliers, leading to cost savings, risk mitigation and shorter delivery times. Benefits of partnering with Mipac as a MAC When Mipac steps into the role of Main Automation Contractor, a host of benefits can be leveraged: Streamlined Project Phases: Our MAC team optimises project organisation, collaborating directly with end-users, EPCs and third parties, eliminating the need to oversee multiple automation suppliers. Time Savings: From an efficiency approach, customers enjoy accelerated startups from commissioning to production. With a global engineering network, Mipac ensures project execution excellence and enduring operational support. Reduced Costs: By involving a Main Automation Contractor, operators can anticipate a 10-15% decrease in direct process control system costs, a lower total cost of ownership due to reduced operating expenses and minimised project risks associated with process control systems....

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> Some topics just can’t be contained to blog posts. Download Mipac’s whitepapers today to go deeper into topics impacting the mining industry.

- Published: 2023-08-08
- Modified: 2025-05-15
- URL: https://www.mipac.com.au/whitepapers/

Whitepapers and Downloads Dive deeper into the big topics of the mining industry. Some topics just can't be contained to blog posts. Download Mipac's whitepapers today to go deeper into topics impacting the mining industry. Unlocking Value A practical guide to digital transformation in mining Digital transformation isn’t a buzzword anymore—it’s an operational necessity. But knowing where to start, what to prioritise, and how to get everyone on board can feel overwhelming. Whether you’re just starting or ready to level up, this guide will help you navigate the complexities of digital transformation—on your terms. Third edition launched May 2025 GRAB YOUR COPY The Operations Playbook In an industry where every tonne matters, staying ahead of the curve is critical. The Operations Playbook is a curated collection of the year’s most insightful articles, crafted to help you navigate the challenges and seize the opportunities facing mining and mineral processing today. LEARN MORE Project Overview Series Australian Mining Our last edition in the Project Overview Series looks at more than 20 Control System and software projects for Australian Miners. Launched October 2023 LEARN MORE Subscribe Enter your details to receive our newsletter

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> Enjoy Mipac's webinars today. Join our industry experts as we discuss some of the big topics facing mining and industry today.

- Published: 2023-07-21
- Modified: 2024-06-06
- URL: https://www.mipac.com.au/webinars/

Webinars Join our industry experts as we discuss some of the big topics facing mining and industry today. Whether you're an operations manager, general manager, superintendent or maintenance manager – or simply curious about new topics – Mipac's webinars give you the opportunity to hear from inhouse experts on some of the biggest topics facing mining and industry today. Learn more, ask questions and network with others in the field. We look forward to seeing you at our next one! Webinar – Mipac and Ok Tedi at Austmine Collaboration Showcase Webinar – Mipac and Ok Tedi at Austmine Collaboration Showcase In this webinar, watch Mipac’s Solution Manager Dominic Stoll and Ok Tedi Process Improvement Manager Lyndah Brown speak at Austmine’s Collaboration Showcase ... Webinar – TCard case study Webinar – TCard case study In this webinar, Process Engineer Andrew Yang presents a case study on TCard. Andrew discusses the implementation of TCard at Glencore and ... Webinar – Life beyond paper and spreadsheets Webinar – Life beyond paper and spreadsheets This is Mipac’s webinar “Life beyond paper and spreadsheets”, discussing the importance of digitisation in the MMM industry. The webinar was hosted ... Northern Star + Mipac I Logsheet Digitalisation Northern Star + Mipac I Logsheet Digitalisation Daniel Qiao from Mipac presented at AVEVA World 2022. Northern Star Resources Limited is an ASX-listed gold producer which operates in three ... Newmont Merian Production Reporting Newmont Merian Production Reporting Daniel Qiao from Mipac and Yuanbin Quin from Newmont’s Merian site presented...

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> Have you got a project you would like to work with us on? Or have a question about what we do? Then reach out to us using the contact form.

- Published: 2023-05-03
- Modified: 2023-05-03
- URL: https://www.mipac.com.au/let-us-help-you-solve-it/

Stuck with this complex challenge? Let us help you solve it. Here's a sneaky how-to video on how to put the pieces of our Mipac puzzle back together. https://www. youtube. com/watch? v=jONt1wQBk6UAt Mipac, we love solving complex challenges that others shy away from. Find out more here.

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> From entire process control systems to single components of a plant, Mipac are experts in commissioning and providing ongoing support.

- Published: 2023-01-13
- Modified: 2024-05-10
- URL: https://www.mipac.com.au/services/commissioning-support/

Commissioning & support Experience and expertise to get the job done CONTACT US Mipac offers a wide variety of services to clients worldwide From solid software and engineering foundations through to the latest innovative advancements in digital technology, Mipac are your trusted advisors for all aspects of an operation. From entire process control systems to single components of a plant, Mipac are experts in commissioning and providing ongoing support. Whether you’re looking for someone to take the lead on project management or act as a contractor for the commissioning element of a project, we have the industry experience and expertise to get the job done. Commissioning plants Ongoing 24/7 operational support Remote support On site support Book a discovery call with one of our experts today. CONTACT US Read more about commissioning & support Mipac partners with Invensys to develop Ecosystem Major mining and oil and gas companies are benefitting from the combined strength of a world-class system integrator — Mipac — and ... Process control support services in demand Mipac’s range of specialist process control support services now includes dedicated on site and remote support, as well as after hours and ... Subscribe Enter your details to receive our newsletter

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> As a standalone service or part of a project, our procurement team specialises in design, selection, and implementation.

- Published: 2023-01-13
- Modified: 2024-06-14
- URL: https://www.mipac.com.au/services/procurement/

Procurement Direct access to the world's leading automation suppliers CONTACT US 'Outside-the-box' thinking to find the best solutions As a standalone service or part of a project, our procurement team specialises in design, selection and implementation. We mitigate risk for our clients by choosing the right products to undertake a task correctly. We've established a network of global leaders in the world of automation and control systems so your project will get what you need - quickly. We're vendor neutral - no strings attached Our experienced in-house specialists select products that work the first time by drawing on an expansive knowledge of competing products on the market. With no set alliances to any one brand, our team can take the hassle out of sourcing the best products and solutions for your project. This allows us to secure equipment cost-effectively in less time. We also ship worldwide and operate on a global scale. Instruments Regulators, electrical/electrical converters, actuators and safety barriers Valves We can supply a wide range of valves including solenoid, ball, butterfly, check, gate, globe, knife gate, needle, pinch and pressure reducing. Electrical MCCs A motor control center (MCC) is a type of electrical switchboard, which contains one or more motor starter sections. Electrical Equipment Circuit breakers, magnetic starters, cabling, panel boards, relays, switches, conduit fittings and more. Networking Fast, efficient procurement and deployment of ICT hardware. Industrial Software Not sure of the best solution for your business? We can design, procure and commission across leading software providers Server...

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> Electrical and instrumentation engineering services are at the heart of our business. Our team are adept at implementing and commissioning robust, reliable systems and support large-scale continuous process operations and smaller individual challenges.

- Published: 2023-01-13
- Modified: 2024-08-01
- URL: https://www.mipac.com.au/services/engineering-services/

Engineering Services Electrical and instrumentation engineering across the project lifecycle CONTACT US Operating globally, we provide an extensive range of services With an expert team of electrical and instrumentation engineers, our services range from the initial design of solutions and infrastructure to the selection, design, implementation and support of E&I systems. We work across the entire project lifecycle to deliver integrated turn-key solutions. Our integrated design process utilises best practice approaches and adheres to industry standards. This ensures we deliver optimal performance for your plant at every stage of delivery. Instrumentation engineering With an expert team of instrumentation engineers, we’re able to optimise existing processes and increase productivity. Our instrumentation services range from the initial scoping of solutions and possible infrastructure to selection, design and implementation of single or entire systems. Through measurement, control and precision detail, coupled with unrivalled, unbiased knowledge of products on the market, we’re dedicated to solving the impossible and becoming your perfect partner in instrumentation. Find out more about instrumentation engineering Electrical engineering Our team of electrical engineers have a breath of on-site experience and are well versed in solving complex electrical challenges. Taking an insightful considered approach, our team design, implement and procure electrical system infrastructure, monitoring solutions and implementing measures to achieve the best outcome for our clients. Here are just some of the specialist engineering services we provide: Arc flash calculations Brownfield cut-overs CAD design drafting Lighting design CCTV design Classroom and site-based training Customised control panels and MCC design and drafting...

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> Our experienced and dedicated team can design, configure and advise you on how to optimise your assets so that you can achieve sustainable production improvements and generate more value.

- Published: 2023-01-11
- Modified: 2024-07-18
- URL: https://www.mipac.com.au/services/process-optimisation/

Process Optimisation Process Optimisation Unlock the value in your operation CONTACT US We can help you optimise your operation Mipac is your partner in driving operational performance. Our experienced and dedicated team can design, configure and advise you on how to optimise your assets so that you can achieve sustainable production improvements and generate more value. Taking into consideration your specific challenges, we can effectively optimise your assets for sustained increased productivity, efficiency and reliability. See how our approach delivered significant ROI improvements for these 4 customer sites. Why work with us? Technical expertise and operational experience across multiple sectors Our team draws on deep technical expertise and extensive operational experience to solve the most complex of challenges and help you achieve operational excellence. As a company, we have over 600 greenfield and brownfield projects under our belt. We have a track record of success and a reputation for delivering value to our clients. We work across a range of sectors spanning both small and large cap operators and across various flowsheets and commodities. This has given us exposure to leading practices and an extensive network, establishing us as a trusted advisor for our clients. Fit-for-purpose, holistic solutions that deliver maximum ROI Our team looks at the big picture. Combining process and automation expertise, we examine the root cause of your challenge and identify production bottlenecks to devise actionable solutions. We have global experience in various aspects of mining and metallurgy and can leverage the collective knowledge of Mipac’s instrumentation,...

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- Published: 2022-05-23
- Modified: 2023-02-02
- URL: https://www.mipac.com.au/unsubscribe-successful/

You have been unsubscribed We have removed you from our database. If this was a mistake, please re-subscribe below. Subscribe Enter your details to receive our newsletter

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- Published: 2021-11-26
- Modified: 2023-08-02
- URL: https://www.mipac.com.au/thank-you-request-demo/

Thank you Thank you for requesting a demonstration of one of our products. One of our team will be in touch with you shortly if a valid email address or phone number was entered into our online form.   If you have any issues, please call us directly on +61 7 3212 5600.

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- Published: 2021-11-26
- Modified: 2023-08-02
- URL: https://www.mipac.com.au/thank-you-newsletter-subscription/

Thank you Thank you for joining our newsletter subscription. If your email address is valid, you will receive a copy of our newsletters as they are published. If you have any issues, please call us directly on +61 7 3212 5600.

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- Published: 2021-11-26
- Modified: 2023-08-02
- URL: https://www.mipac.com.au/thank-you-download-ot-vision-brochure/

Thank you Thank you for requesting a copy of our OT Vision Brochure. If your email address is valid, you will receive a copy of the brochure shortly in your inbox. If you have any issues, please call us directly on +61 7 3212 5600.

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- Published: 2021-11-26
- Modified: 2024-05-24
- URL: https://www.mipac.com.au/thank-you-contact/

Thank you Thank you for contacting Mipac. One of our team will be in touch with you shortly if the correct email address or phone number was entered into our online form. If you have any issues, please call us directly on +61 7 3212 5600. Subscribe Enter your details to receive our newsletter

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> Stay up to date with what's going on at Mipac.

- Published: 2021-05-10
- Modified: 2024-10-28
- URL: https://www.mipac.com.au/insights/

Insights Keep up to date with the latest from Mipac Filters: From setup to optimisation: A journey with TCard in mining operations From setup to optimisation: A journey with TCard in mining operations Modern Minerals – becoming a powerhouse in mineral processing operational technology Modern Minerals – becoming a powerhouse in mineral processing operational technology 3 reasons to stop using Excel macros for everything in your process plant 3 reasons to stop using Excel macros for everything in your process plant Meet Mipac Inc Meet Mipac Inc Is software the secret to running a better process plant? Is software the secret to running a better process plant? 5 ways to improve your shift handover process 5 ways to improve your shift handover process Addressing Operational Technology Challenges at MINExpo 2024 Addressing Operational Technology Challenges at MINExpo 2024 Copper Processing is in our DNA Copper Processing is in our DNA Mipac Inc now operating from Tucson Mipac Inc now operating from Tucson Transforming the Mining Value Chain Transforming the Mining Value Chain Top 5 Innovative Solutions to Overcome the Talent Shortage in Process Industries Top 5 Innovative Solutions to Overcome the Talent Shortage in Process Industries Building a Sustainable Process Optimisation Program for Mineral Processing Excellence Building a Sustainable Process Optimisation Program for Mineral Processing Excellence Declining Ore Grades: How to Boost Efficiency at Ageing Copper Plants Declining Ore Grades: How to Boost Efficiency at Ageing Copper Plants Digital Trigger Action Response Plan in Mineral Processing: Build or buy in 2024?...

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> For internal use to identity potential opportunities to our clients.

- Published: 2021-04-12
- Modified: 2023-01-31
- URL: https://www.mipac.com.au/client-opportunities/

Client opportunities Exploring further scope for our clients Solutions SMART Tankhouse Optimising existing operations Building new operations Modernising existing operations Main automation contracting Services Engineering Services Process Optimisation Procurement Commissioning & support Products MPA TCard CellView® ShortMeter™ Copper Monitor E-Learning Projects About Us Sectors & Regions Partners & Vendors Careers News & Events Contact Us

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> We work across a range of industries to create opportunities for transformation, partnering on both greenfield and brownfield projects.

- Published: 2021-04-01
- Modified: 2025-01-20
- URL: https://www.mipac.com.au/our-sectors/

Our Sectors and Regions Providing an extensive range of services worldwide Discover Our Regions Our Sectors Global Impact with TransformationAs your partners in generating global prosperity, we drive positive change across a wide spectrum of industry sectors. Our expertise in both greenfield and brownfield projects empowers us to create transformative opportunities that benefit communities worldwide. Mining Minerals and Metals Mining Concentrators Smelters Refineries Acid Plants Materials Handling Sector Outlook 2025The global Mining, Minerals, and Metals (MMM) industry in 2025 finds itself at a crossroads, navigating a complex web of challenges and opportunities. While some aspects of the industry showcase robust potential, others face headwinds that demand adaptation and innovation. Read more Global Landscape:Geopolitical tensions: The ongoing war in Ukraine and other geopolitical uncertainties continue to impact supply chains and commodity prices. This volatility creates challenges for both miners and consumers. Shifting demand: The transition towards a low-carbon future drives increased demand for critical minerals like lithium, cobalt, and graphite, crucial for battery production and renewable energy technologies. Conversely, demand for traditional industrial metals faces headwinds due to a potential global economic slowdown. ESG (Environmental, Social, and Governance) pressures: Miners face growing scrutiny from investors, communities, and governments regarding their environmental and social impact. Sustainable practices and a strong social licence to operate are becoming increasingly important. Australian Market:Australia’s unique position: As a major producer of minerals like iron ore, lithium, and nickel, Australia is well-positioned to benefit from the growing demand for critical minerals. The government is actively supporting the...

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> Our experts work collaboratively across industries to design and deliver customised solutions that empower performance.

- Published: 2021-03-26
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/solutions/

Our solutions Realising the total value of your operation At Mipac, our team have extensive knowledge in all areas of the automation pyramid, including hardware, control, data, business intelligence and automated decision making. We provide wholistic support from design, right through to commissioning and everything in between. Our unrivalled understanding of the technology landscape provides us with the ability to implement fit-for-purpose solutions that solve unique problems. Where solutions do not yet exist, Mipac has the capability and network to develop technologies that fill the gaps. Our hands-on experts have years of exposure to and experience with a raft of complex operational challenges. This collective experience and broad knowledge across our workforce has led to the passionate development and design of bespoke, leading-edge proprietary solutions that include refinery instrumentation, automated decision-making software (MPA) and digital task management software (TCard). These solutions are guaranteed to be practical options that solve the problems the well-serviced products on the market don’t. Discover our products Building new operations From feasibility studies to commissioning, we can support both greenfield and brownfield projects of any size. We build the fundamentals and create opportunities for success through robust instrumentation, electrical infrastructure, process automation and digitalisation, system optimisation, production of consistent and reliable data and the development of engaged and empowered workforces. Modernising existing operations Our team of in-house software engineers partner with you to take your operation into the modern sphere. With digital solutions grounded in first principles, we work with you to lay the foundations and...

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> Mipac offers solid foundations of control systems, software and engineering through to the latest innovative advancements in technology,

- Published: 2021-01-12
- Modified: 2025-05-28
- URL: https://www.mipac.com.au/

Mipac is a global leader in operational technology, control systems and engineering services. Contact Us From control systems with robust software and engineering foundations to the latest innovative advancements in digital technology, we deliver high-quality automation solutions that drive performance. Whatever operational challenge you're facing, you're in capable hands with the Mipac team. 110 Client sites globally 27 Years in business 730 Projects delivered 55 Countries globally Learn more about us Experts in Mineral Processing Over the last three decades, our team of control system, electrical and process control engineers have worked with leading mineral processors around the globe, including operations with: Greenfield Sites If you're looking for anything from feasibility studies to commissioning, we can support help set your new operation on a path to success. We work across the world and on projects of any size. Brownfield Sites Want to optimise or modernise your operation? Our experienced engineers will analyse current plant performance to provide considered, methodical advice and implement improvement plans. Check out our recent projects With a world-leading reputation in metal and minerals process control and automation, we have a long history of solving operational problems, minimising risk and driving productivity. https://www. youtube. com/watch? v=ARo4bevysKA About Us From early-stage consultation support through to continuous operational optimisation, we partner with you to help maximise your opportunities for success. With a flexible, collaborative and client-centred approach, we pride ourselves on solving the impossible. Download Services and Solutions Guide Download your free copy of our Mineral Processing Operations Playbook...

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> We have formal partnerships and hold technology and industry accreditations with global vendors including Schneider Electric, Siemens, Rockwell, AVEVA, OSISoft and many more.

- Published: 2020-10-30
- Modified: 2025-06-23
- URL: https://www.mipac.com.au/about-us/partners-vendors/

Our partners and vendors Working together to deliver optimal performance Mipac gives you the best of all tech worlds. Being certified to provide innovative systems across all major hardware platforms means we can handle just about anything. Our team of control and automation experts have deep experience across the widest range of technology platforms currently on the market. Check out the amazing company we keep. We’ve forged both formal and informal partnerships with world leaders in the industrial automation space to ensure we deliver the very best platform-agnostic consultancy and engineering expertise to our clients, working together to take you beyond the solution. Integration & implementation certified partners Schneider Electric Schneider Electric SE are global specialists in digital automation and energy management. They address homes, buildings, data centres, infrastructure and industries by combining energy technologies, real-time automation, software and services. Collaboration is crucial to keep up with the accelerating adoption of digital transformation. As members of the Schneider Electric Alliance Partner Program, we can bring together a skilled cross-section of industrial automation professionals to facilitate co-innovation and provide greater value to Schneider customers. Mipac projects utilising Schneider Control Systems include:North Parkes Mine – Grinding and Flotation Control (Schneider PLC) SEQ Water -TEW Landers Shute Sludge Handling Plant and Centrifuge PLC Upgrade (Schneider M340 PLC) Siemens Since 1847 Siemens has empowered customers to transform their businesses, so that they can impact the world. Siemens’ commitment to providing our engineers with extensive training and certification ensures Mipac remains at the forefront of...

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> From solid software and engineering foundations to the latest innovative advancements in digital technology, Mipac are your trusted advisors.

- Published: 2020-10-30
- Modified: 2025-05-28
- URL: https://www.mipac.com.au/services/

Our services We work to realise the total value of your operation Simply put, we get in and get it done. We understand the complex challenges operations face every day through our depth of real, onsite experience from a history founded in the mining sector. With a world-leading reputation in solving operational problems, minimising risk and driving productivity, we have delivered more than 300 projects worldwide. Our services Industrial Automation At Mipac, our team of specialist control system engineers and project managers has delivered over 720 projects over three decades. Using the latest operational technology and a vendor-neutral approach to control systems, our clients experience industrial automation excellence across our comprehensive solutions. Learn more Data Analytics and Visualisation Our data scientists and system engineers transform real-time data into information and actions by providing technology-enabled business insights. Our solutions help management and operators make decisions and take actions that facilitate operational efficiency and continuous improvement. Learn more Engineering services Our team of specialist control engineers are adept at implementing and commissioning robust, reliable systems and support large-scale continuous process operations and smaller individual challenges. Learn more Process optimisation Our experienced and dedicated team can design, configure and advise you on how to optimise your assets so that you can achieve sustainable production improvements and generate more value. Learn more Procurement As a standalone service or part of a project, our procurement team specialises in design, selection, and implementation. Learn more Commissioning & support From entire process control systems to single components...

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> Mipac Pty Ltd. is committed to providing quality services to you and this policy outlines how we manage your Personal Information.

- Published: 2020-08-20
- Modified: 2024-08-01
- URL: https://www.mipac.com.au/privacy-policy-2/

Privacy Policy Mipac Pty Ltd. is committed to providing quality services to you and this policy outlines our ongoing obligations to you in respect of how we manage your Personal Information. We have adopted the Australian Privacy Principles (APPs) contained in the Privacy Act 1988 (Cth) (the Privacy Act). The NPPs govern the way in which we collect, use, disclose, store, secure and dispose of your Personal Information. A copy of the Australian Privacy Principles may be obtained from the website of The Office of the Australian Information Commissioner. What is Personal Information and why do we collect it? Personal Information is information or an opinion that identifies an individual. Examples of Personal Information we collect include: names, addresses, email addresses, phone and facsimile numbers. This Personal Information is obtained in many ways including interviews, correspondence, by telephone, by email, via our website www. mipac. com. au, from your website, from media and publications, from other publicly available sources, from cookies and from third parties. We don’t guarantee website links or policy of authorised third parties. We collect your Personal Information for the primary purpose of providing our services to you, providing information to our clients and marketing. We may also use your Personal Information for secondary purposes closely related to the primary purpose, in circumstances where you would reasonably expect such use or disclosure. You may unsubscribe from our mailing/marketing lists at any time by contacting us in writing. When we collect Personal Information we will, where appropriate and...

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> Since 1997, we've grown from a small ambitious team that enthusiastically seized an opportunity to a well-established organisation uniquely placed with knowledgeable senior engineers and creative, skilful innovators in technology. This page shows significant steps along the timeline of our history as a company.

- Published: 2020-08-18
- Modified: 2025-06-05
- URL: https://www.mipac.com.au/our-history/

Our history From humble beginnings to a global presence Since 1997, we've grown from a small ambitious team that enthusiastically seized an opportunity to a well-established organisation uniquely placed with knowledgeable senior engineers and creative, skilful innovators in technology. Mipac's first Managing Director, Bob Yench, discusses Mipac's beginnings https://youtu. be/cgRQnRBFZR8 Our timeline Mipac's history began with a small team of ambitious engineers. 1997Mipac registers as a company on 3 March 1997. Mipac HQ is set up at Sandgate Road, Albion with 17 employees. Original shareholders are Tony Mathison, Bob Yench, Paul Puusaari, Matt Puusaari, Don Robinson, George Wood and Phil Ebery. Bob Yench is Managing Director and Chairman. 2001 Ian Vary is appointed as General Manager. New colour logo launched. 2003 Tony Mathison is appointed as Managing Director. The original Mipac logo only had one colour. 2004 Bob Greenelsh is appointed as Chairman. 2006 Mipac wins two PACE Awards for work in Mopani Copper Mines, Zambia and Norske Skog, Albury. 2007 Mipac celebrates 10 years in business. 100 projects delivered globally. 2008 Eddie De Rivera is appointed as Managing Director. Mipac HQ moves to Navigator Place, Hendra. Mipac wins 2008 PACE Zenith Award for the Kazzinc New Metallurgy project in Kazakhstan. The Mipac team celebrating winning the PACE Zenith Award in 2009. 2009 Mipac wins PACE Zenith Award for Tankhouse Management Solution, CellView®. 2012 Mipac opens an office in Vancouver, Canada. 2013 Geoff Gault is appointed as Chairman. 2015 Mipac HQ moves to 369 Ann Street, Brisbane. 2016 Mipac opens...

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> Our eLearning solution for process control systems delivers valuable, informative content and can be accessed anywhere, anytime.

- Published: 2020-08-17
- Modified: 2025-01-14
- URL: https://www.mipac.com.au/products/elearning/

eLearning Empowering workforces through education. DOWNLOAD PRODUCT GUIDE Mipac’s eLearning solution empowers workforces to continuously operate at their best. When it comes to training staff at a 24/7 operation, we know it’s not always possible to get your whole team together for a half day classroom session. That’s why Mipac offers eLearning solutions that your team can complete in their own time, at their own pace, from anywhere. Completely customisable to your operation, our tailor-made eLearning solutions have been used on sites around the world to bring full teams up to speed on new equipment ready for operational readiness, provide refresher training and solve common operational challenges like troubleshooting for maintenance staff. Our eLearning solutions are: Vendor-independent Tailored to your control system and opreating manuals Voice guided Efficient and cost-effective Advantages of eLearning: Flexibility & convenience Learn at your own pace, on your own schedule. Access learning materials anytime from anywhere with an internet connection. Eliminate scheduling limitations, such as needing to align trainer and staff availability. There is no need for physical attendance in a classroom, which provides flexibility for learners with busy schedules, shift work hours or other commitments. Allows learners to progress through the material at their own pace, ensuring they have a thorough understanding before moving on. Learners can access their courses and materials even after completing them. This promotes lifelong learning and professional development, enabling individuals to stay updated with the latest knowledge and skills in their field. eLearning courses can be updated quickly and...

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> Our products range from cloud-based digital solutions that enable real-time visualisation and reporting to physical monitoring systems that provide continuous measurement of specialised operations.

- Published: 2020-07-14
- Modified: 2025-06-23
- URL: https://www.mipac.com.au/products/

Our products Built by miners for miners Our flexible range of software and hardware products enable automated decision-making and continuous improvement. From cloud-based digital solutions that enable real-time visualisation and reporting, to physical monitoring systems that provide continuous measurement of specialised operations, we help you increase productivity, reduce costs and optimise operational performance. Our team of performance data specialists are continually evolving and developing our product range to meet your ongoing performance demands. Discover Mipac's range of software and hardware products. Software TCard TCard transforms task management by leveraging the simplicity and effectiveness of Kanban-style taskboards with software tailored specifically for 24/7 operations. By replacing inefficient systems with TCard, youwill experience enhanced communication and engagement, greater transparency, and increased operational awareness. Learn more MPA's suite of applications With the MPA suite of apps, you can visualise plant processes in real-time, have timely detection of deviations and respond accurately to issues for improved production without uncertainty. Discover the suite of apps below. Learn more Golden State Golden State provides live visualisation of process plant data. It alerts you when deviations occur so your team can act immediately to fix the problem. Learn more Digital TARP Empowering teams to make quicker and better decisions when things don't go to plan. Learn more Production Reporting A cutting-edge application designed to empower your teams with the tools they need to optimise plant operations and make data-driven decisions. Learn more Logsheets Logsheets makes real-time insights and actions visible to all stakeholders. Users will be able...

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- Published: 2020-05-26
- Modified: 2021-10-15
- URL: https://www.mipac.com.au/products/superintendent-training/

Superintendent Training These videos and training material are intended as support for your sites use of the TCard industrial task management platform. We have found that site operations often have some unique requirements and that site leaders, trainers and TCard administrators have found many different ways to utilise TCard. We welcome your insights and suggestions for improvement and new capability. Implementation – Onboarding https://youtu. be/iKnN6fS70e4 1. TCard Implementation Overview (0:48) Implementation Overview, setting the scene for these videos. https://www. youtube. com/watch? v=sFi1pp2n1nY&list=PLIHCsOFAmkbKy_WI4XrGBYEX6UiFw1L7n&index=16 2. Phases (3:24) Breaking the process into some natural phases we have seen used to good effect. https://www. youtube. com/watch? v=Nd0KJDs1SoE&list=PLIHCsOFAmkbKy_WI4XrGBYEX6UiFw1L7n&index=17 3. Daily Shift Cycles (2:44) How TCard can fit into your daily shift cycles and be used to support them. https://www. youtube. com/watch? v=XfpGXV3GFA8&list=PLIHCsOFAmkbKy_WI4XrGBYEX6UiFw1L7n&index=18 4. Go Live Strategy (2:14) Go Live Strategy, is a brief look at some of the factors that can bring value from deliberate attention as you go live with your TCard and your operations. https://www. youtube. com/watch? v=Ac3Eq8qgFaA&list=PLIHCsOFAmkbKy_WI4XrGBYEX6UiFw1L7n&index=19 5. Go Live Checklist (1:40) Go Live Checklist, some of the elements you want to check are correct. Each site should develop their own but this is prompting a starting point. https://youtu. be/mt_MKU3fZk4 6. Onboarding Workshop-Decisions-Tips (5:25) Workshop-Decisions-Tips, breaking some of the thinking and experience of successful TCard sites into these heading. At the moment of your first access there are some issues that are valuable to workshop with key experienced operations personnel, some decisions you need to make and some tips we have gathered...

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- Published: 2020-05-26
- Modified: 2022-03-04
- URL: https://www.mipac.com.au/products/operator-training/

Operator Training These videos and training material are intended as support for your sites use of the TCard industrial task management platform. We have found that site operations often have some unique requirements and that site leaders, trainers and TCard administrators have found many different ways to utilise TCard. We welcome your insights and suggestions for improvement and new capability. https://www. youtube. com/watch? v=Er16xZc1dIg 1. Operator Overview - Accessing your TCard Accessing your TCard, navigating to and logging in to your TCard. https://www. youtube. com/watch? v=hJ0uo752QtU 2. Operator Overview - Navigating around TCard Navigating around TCard, what are the different sections on your screen, how to navigate to other sections and areas of your plant. https://www. youtube. com/watch? v=EwXiYVaO69c 3. Operator Overview - Task Content Task Content, showing the structure of task content and two examples of different types of tasks. https://www. youtube. com/watch? v=FW1RSiHr17k 4. Operator Overview - Task Updating Task Updating, updating the status of tasks, operator feedback request and adding comments. https://youtu. be/aBZvT5F2KgE 5. Operator Overview – Overdue Tasks Navigating around TCard, what are the different sections on your screen, how to navigate to other sections and areas of your plant. https://youtu. be/YScYExxbEZ4 6. Operator Overview – Summary A quick overview as a summary of the earlier videos. https://youtu. be/C2c9isth4aQ 7. TCard Operator Overview – Complete Video The TCard Operator Overview as one complete video. CONTACT US Got a project? Let's talk.

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> Have you got a project you would like to work with us on? Or have a question about what we do? Then reach out to us using the contact form.

- Published: 2019-03-16
- Modified: 2025-03-13
- URL: https://www.mipac.com.au/contact-us/

Contact Us Get in touch and find out how we can improve your performance. Our locations Brisbane (Global Head Office) Level 4, East Tower410 Ann StBrisbane QLD 4000 Perth, WA 195 Great Eastern HighwayBelmont WA 6104 Vancouver, BC 300-1275 West 6th Avenue, Vancouver, BCV6H 1A6 Tucson, AZ Suite 202,7225 North Oracle Road,Tucson, Arizona Email sales@mipac. com. au Phone + 61 7 3212 5600 Postal Address GPO Box 2438 Brisbane QLD 4001 We are here to make sure you meet your operational and business goals no matter what the project. It's easy to start the conversation, simply fill out the form below and we will be in touch shortly.

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> Utilising more than 20 years’ experience across a broad range of industries, we have proudly delivered more than 300 projects. Find out more.

- Published: 2019-03-16
- Modified: 2025-01-14
- URL: https://www.mipac.com.au/about-us/

About us Your partner in operational performance DOWNLOAD SERVICES AND SOLUTIONS GUIDE Operational technology and control systems to transform the value chain in your complex operation. Since our inception in 1997, we’ve grown from a small ambitious team that enthusiastically seized an opportunity within the industry to a well-established organisation uniquely staffed with knowledgeable senior engineers and creative, skilful innovators in technology. As trusted advisors, we’ve worked across 3 decades dedicating our skills to solving the impossible. As a result, we have become a global leader in operational technology, control systems, and engineering services. We’ve established a proven track record of success by demonstrating unwavering dedication to solving complex challenges others have struggled with and have achieved exceptional outcomes for our clients across more than 650 projects globally. What we do Partners in helping generate global prosperity, we work across a range of industries to create opportunities for operational transformation, partnering on both greenfield and brownfield projects. Our operation-enhancing solutions empower and engage workforces by providing automation and digitalisation that enables easy decision-making and increased productivity, performance and safety. We diagnose, design and deliver high-quality intelligible solutions that reduce variability and create reliability. Our engineers, control-system designers, instrumentation specialists, software developers, and optimisation experts help you remain productive, efficient, and competitive. They do this by applying their knowledge, founded in real-world experience, and drawn from globally renowned projects and products with the latest tools and methodologies in automation, electrical design, and digital solutions. We work across the following industries and...

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> At Mipac, our people are at the heart of what we do. We pride ourselves on offering an exciting and challenging place to grow your career in an environment that allows for creativity, flexibility and support. It goes without saying that we’re an equal opportunity employer that values diversity and inclusivity, and we like to think of our colleagues as an extension of our family (though we know that you also have a life outside of work). In short, we like to think we can offer you more than just a job, but a place to belong.

- Published: 2018-05-18
- Modified: 2024-10-28
- URL: https://www.mipac.com.au/careers/

Life at Mipac Help us make mining and industry cleaner, safer and more sustainable. Current Opportunities Check out the careers at Mipac We’re a diverse team of solution-finders dedicated to solving the most complex of challenges faced by industry. We care deeply about our clients and each other, value out-of-the-box thinking and are collaborative, trustworthy and knowledgeable experts in operational technology, control systems and engineering. Looking for a new role to extend your skills in a challenging and fast-paced environment? Current Opportunities Why work with us? At Mipac, our people are at the heart of what we do. We pride ourselves on offering an exciting and challenging place to grow your career in an environment that allows for creativity, flexibility and support. It goes without saying that we’re an equal opportunity employer that values diversity and inclusivity, and we like to think of our colleagues as an extension of our family (though we know that you also have a life outside of work). In short, we like to think we can offer you more than just a job, but a place to belong. You'll love working with us if you: Thrive working with people from different backgroundsWelcome challenges with a can-do attitude and solution focusValue excellence and hard workWant to progress your career in a growing global company and work on some of the world’s biggest projectsAre a keen learner interested in being exposed to different technologies, sites, vendors and/or programming languagesValue leaders who are approachable, supportive and roll up...

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> Our strong heritage and proven track record over more than 25 years has seen us deliver hundreds of projects around the world.

- Published: 2018-05-18
- Modified: 2024-10-28
- URL: https://www.mipac.com.au/projects/

Our projects Embracing complex challenges others struggle to solve. Our strong heritage and proven track record over more than 27 years has seen us deliver hundreds of projects around the world. These are just a small example of the projects we have undertaken. Filters: Glencore Kamoto Copper Company Glencore Kamoto Copper Company First Quantum Minerals Sentinel First Quantum Minerals Sentinel Glencore Mutanda Mining MUMI Rtduet Glencore Mutanda Mining MUMI Rtduet Glencore Mount Isa Mines – TCard Glencore Mount Isa Mines – TCard Mineral Resources Wodgina Instrument Audit Mineral Resources Wodgina Instrument Audit Ok Tedi Mining Limited Provision of Asset Management System Ok Tedi Mining Limited Provision of Asset Management System Kiunga Operations Control and Instrument Upgrade Kiunga Operations Control and Instrument Upgrade Quellaveco PCS Start-Up and Operation Support Quellaveco PCS Start-Up and Operation Support Evolution Cowal Underground Control System Integration Project Evolution Cowal Underground Control System Integration Project Dugald River Solar Farm Control System Integration Dugald River Solar Farm Control System Integration Whitehaven Coal Narrabri Coal Loadout Facility Optimisation Project Whitehaven Coal Narrabri Coal Loadout Facility Optimisation Project Ernest Henry Mine Plantwide Control System Design and Commissioning Ernest Henry Mine Plantwide Control System Design and Commissioning Kamoto Copper Company – TCard Kamoto Copper Company – TCard Northern Star Logsheet Digitalisation Northern Star Logsheet Digitalisation Newmont Merian MPA Newmont Merian MPA Kamoto Copper Company Process Plant Optimisation Kamoto Copper Company Process Plant Optimisation Glencore Technology IsaMill™ Ultra Fine Grind Control Package Glencore Technology IsaMill™ Ultra Fine Grind Control Package Kazzinc Plant-Wide...

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## Posts

> This guide to control system upgrades unpacks the checklist for processing managers wanting to modernise an ageing plant while keeping people, production and budgets intact.

- Published: 2025-06-25
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/guide-to-control-system-upgrades/
- Categories: Control Systems, Mining, Operational Technology

Leaching is a cornerstone of hydrometallurgical processing, particularly in copper and gold extraction. While the basic principle — using a solvent to dissolve valuable metals from ore — seems straightforward,

Brownfield upgrades without the blowout How to modernise control systems in ageing plants while keeping your people, production, and budget intact Walking the tightrope If you're leading operations in a mineral processing plant, chances are you're juggling production targets, safety metrics, and the push to modernise. Control system upgrades in brownfield environments are often treated as a technical exercise, but for those responsible for plant performance, they’re a high-stakes operational challenge. The risk of unplanned downtime, commissioning delays, safety breaches and budget overruns hangs over every decision. Worse still, many upgrades miss the mark because they underestimate the time, access and complexity required to validate what’s physically possible in an ageing plant. These projects rarely fail because the logic was wrong; they fail because the shutdown didn’t go to plan, or the field cabling didn’t match the drawings. This guide unpacks the real-world challenges and practical strategies that matter most to operations leaders responsible for delivering upgrades without disruption. The core challenges - and why they're so hard to solve 1. Unknowns everywhere Legacy systems often come with incomplete documentation. Over years of patchwork changes and stop-gap fixes, much of the system knowledge disappears, either undocumented or retired with past employees. That makes risk assessment tricky and planning even harder. 2. Old systems that can't talk to new tech Upgrading typically means integrating with outdated hardware, proprietary platforms or unsupported protocols. That brings compatibility risks, and often requires deep reverse engineering just to avoid breaking what's already working. 3. The...

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- Published: 2025-06-16
- Modified: 2025-06-17
- URL: https://www.mipac.com.au/insights/meet-the-team-behind-the-products/
- Categories: Products, Staff

Mipac produces a range of software products, such as the MPA suite and TCard. Now, meet the team behind the products, from those who manage the products, to those who work on the products, to those who get them onsite. Meet Dominic Stoll, Solutions Manager Meet Mark Regazzoli, Development Team Lead Meet Duncan Hickman, Business Development Manager Meet Hans Liang, Minerals Processing Subject Matter Expert Meet Dan Qiao, Lead Systems Specialist Read more about Mipac's software Meet the team behind the products Mipac produces a range of software products, such as the MPA suite and TCard. Now, meet the team behind the products, from ... How data-driven decision making enhances operational resilience It’s 2 A. M. at a remote mining site. The control room operator’s screen has become a Christmas tree, multiple sensors are flashing ... Reducing downtime through proactive task management In the mining, minerals and metals (MMM) industry, downtime remains one of the most costly and disruptive challenges. With operations running 24 ... 1 2 3 ... 5 Next »

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- Published: 2025-06-09
- Modified: 2025-06-09
- URL: https://www.mipac.com.au/insights/how-data-driven-decision-making-enhances-operational-resilience/
- Categories: MPA, Products

It’s 2 A. M. at a remote mining site. The control room operator’s screen has become a Christmas tree, multiple sensors are flashing red, signalling a sudden spike in pressure along the slurry transfer pipeline. Alarms are blaring, but the night shift team hesitates: Should they shut the plant down, call maintenance, or wait for a supervisor? Minutes tick by, production targets falter, safety risks escalate, and a potential environmental incident is incoming. For operations teams in mining, metals, and minerals (MMM), this kind of scenario isn’t just stressful: It can be costly. Unplanned downtime can drain upwards of $125,000 per hour, according to ABB’s survey. Now, imagine a different outcome: A system instantly flags an abnormal deviation, guides the team through pre-approved corrective steps, and logs every action for future review. No confusion. No delays. Just a clear path forward, ensuring everyone across the production team, from the field and control room operators to the production superintendent (who was previously tearing their hair out) knows exactly what to do. This is the power of data-driven decision-making. Not as a buzzword, but as a practical tool that provides clarity in a situation that would otherwise be “clear as slurry”. Tools like digital Trigger Action Response Plans (TARPs) are reshaping how industries handle disruptions, not to replace human expertise, but to amplify their impact. By merging real-time alerts, historical insights, and collaborative workflows, these systems empower teams to act decisively to keep operations resilient, efficient, and safe. The role of data...

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> Unexpected downtime can result in lost revenue, increased maintenance costs, safety risks and strained team morale.

- Published: 2025-05-29
- Modified: 2025-05-29
- URL: https://www.mipac.com.au/insights/reducing-downtime-through-proactive-task-management/
- Categories: Digital Solutions, Products, TCard

In the mining, minerals and metals (MMM) industry, downtime remains one of the most costly and disruptive challenges. With operations running 24 hours a day, seven days a week, and production targets often determined by global demand and strict logistical deadlines, even small delays can have serious consequences. Unexpected downtime can result in lost revenue, increased maintenance costs, safety risks and strained team morale. While the MMM industry has adopted many advanced technologies to improve equipment performance and data visibility, task management still lags in maturity. Many operations continue to rely on whiteboards and paper-based systems to track daily activities and responsibilities, with those bold venturing into the audacious world of spreadsheets. This leaves room for errors, missed communication and inconsistent execution. The shift from reactive problem-solving to proactive task management is a necessary evolution for operations aiming to stay competitive, efficient and, more importantly, safe. So, what is the impact of unplanned downtime, and how can proactive task management help? Why unplanned downtime continues to impact productivity Unplanned downtime costs industrial manufacturers an estimated $50 billion USD each year globally, according to Deloitte. Much of this downtime is avoidable, caused by preventable events such as equipment failures, deferred inspections or poor shift handover. In the MMM sector, where sites are often remote and equipment is under continuous stress, the cost of downtime can be even higher. The issue often lies in how work is coordinated and communicated across shifts. Without an effective task management system in place, tasks risk...

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- Published: 2025-05-27
- Modified: 2025-06-06
- URL: https://www.mipac.com.au/insights/unlocking-minings-potential-overcoming-barriers-to-technology-adoption/
- Categories: Events

Mipac's first Path to Progress event, "Unlocking Mining's Potential: Overcoming Barriers to Technology Adoption", was held on 19th May 2025 at the Stamford Plaza in Brisbane. The event discussed strategies to accelerate digital transformation and drive operational success. Experts, clients and thought leaders explored real challenges and opportunities in mining technology adoption. Attendees heard from numerous presenters, including:Alex Franklin, Managing Director at First Principles Consulting, who presented "From Resistance to Results: Overcoming Barriers to Technology Adoption. " A fireside presentation with Mani Selva, Operations Manager at Evolution Mining, and Dominic Stoll, Solutions Manager at Mipac. A panel discussion with Mani, Dominic and Mark Franklin, Founder of First Principles Consulting, where panellists discussed the elusive guide to great software adoption. To view our gallery of photographs from the event, visit the link below: View the photo gallery You can watch the recordings from each session below: Alex Franklin "From Resistance to Results: Overcoming Barriers to Technology Adoption. " Alex's Presentation Slides Mani Selva from Evolution Cowal & Dominic Stoll from Mipac. Mark Franklin from First Principles Consulting, Mani Selva and Dominic Stoll discuss the elusive guide to great software adoption. Testimonials Listen to testimonials from attendees Andrew Paul, Niranjan Adhikari and Winnie Ma, and learn what they took away from the event. Andrew Paul Niranjan Adhikar Winnie Ma Discover Mipac's software TCard Digital TARP Golden State

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> This presentation highlights Ok Tedi’s data-driven recovery strategy, which delivered measurable outcomes, including a 2.4% increase in copper recovery and a 7.4% improvement in gold recovery.

- Published: 2025-05-21
- Modified: 2025-05-22
- URL: https://www.mipac.com.au/insights/ok-tedis-aveva-pi-system-journey-with-mipac/
- Categories: AVEVA PI System, Events, MPA, Webinar

Ok Tedi, PNG’s longest-running open-pit mine, faced challenges including declining ore grades, operational instability, and diminished trust in process control systems. In collaboration with Mipac, the Processing Improvement department harnessed the AVEVA PI System to tackle digital maturity gaps, inefficiencies, and equipment reliability issues. This presentation highlights Ok Tedi’s data-driven recovery strategy, which delivered measurable outcomes, including a 2. 4% increase in copper recovery and a 7. 4% improvement in gold recovery. Additionally, the presentation will detail Ok Tedi's deployment of AVEVA Production Management and AVEVA Plant SCADA to support its operational advancements. SpeakerDaniel Qiao is a lead systems and automation engineer with 7 years experience in Plant Information Management Systems and 12 years experience in detailed automation engineering design and commissioning in the gold, copper, nickel, magnesium, coal and mineral processing industry. He has project managed, designed, configured, commissioned and provided support for multiple AVEVA PI historian systems, and is also experienced in integrating the PI historian with various external systems (SQL databases, REST API). Daniel is also proficient in building production reporting systems on PI Vision and Power BI using PI Asset Framework. Watch Daniel's AVEVA World presentation below, or download the slides: PRESENTATION SLIDES Want to learn more? Ok Tedi & Mipac Case Study Learn more MPA Learn more

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> Digital transformation in mining isn’t just about tech. Discover why workforce enablement is the key to unlocking long-term operational value.

- Published: 2025-05-15
- Modified: 2025-05-16
- URL: https://www.mipac.com.au/insights/why-digital-transformation-in-mining-depends-on-people/
- Categories: Automation, Digital Transformation, Mining, Operational Technology

Over the past decade, automation has swept through control rooms, transforming mineral processing plants' operations. Advanced process control (APC), machine learning algorithms, and digital twins are slowly becoming mainstream tools.

From AI to advanced analytics, digital transformation in mining is accelerating. But at AVEVA Day 2025 in Perth, one thing became clear: transformation isn’t just about adopting new technologies. It’s about preparing the workforce that will use them. Across panels and discussions, speakers shared a recurring theme: the real shift isn’t in what tools we’re using - it’s in who is using them, how, and why. This aligns closely with what we’ve explored in our article on the human–automation balance. The future of operational excellence isn’t machine-driven. It’s human-enabled. Mining’s new workforce: faster, smarter – and different New graduates entering the industry are arriving with more technical knowledge than ever before. They’re comfortable with data, automation and AI. They’ve grown up with digital tools, and they’re passionate about making a difference – particularly in areas like sustainability and decarbonisation. But digital fluency doesn’t always mean operational intuition. In fact, several AVEVA Day panellists pointed out that while the new generation picks up knowledge fast, they can sometimes miss the critical thinking piece – the “why” behind decisions that more experienced engineers had to learn through context and consequence. The challenge? Ensuring that digital confidence doesn’t come at the expense of operational understanding. It’s a challenge that isn’t unique to Australia. Delegates from overseas echoed the same concern – not just about capability gaps, but about bandwidth. Many operations simply don’t have enough in-house people with the digital know-how to implement and manage new systems effectively. As a result, there’s growing...

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> Discover practical strategies to overcome common challenges in heap and tank leaching operations, improving recovery, control, and environmental performance.

- Published: 2025-05-07
- Modified: 2025-05-30
- URL: https://www.mipac.com.au/insights/optimising-leaching-operations/
- Categories: Control Systems, Mining, Operational Technology, Plants

Leaching is a cornerstone of hydrometallurgical processing, particularly in copper and gold extraction. While the basic principle — using a solvent to dissolve valuable metals from ore — seems straightforward,

Complex but critical Leaching is a cornerstone of hydrometallurgical processing, particularly in copper and gold extraction. While the basic principle, using a solvent to dissolve valuable metals from ore, seems straightforward, the operational complexity is anything but. Heap, tank, and in-situ leaching each pose unique control system challenges that require precision, responsiveness, and adaptability to site-specific variables like ore type, reagent chemistry, and environmental conditions. In many cases, leaching is a downstream dependency for production, and delays or underperformance can stall the entire value chain. For operations managers, metallurgists, and site engineers, managing leaching efficiently means balancing chemical dosage, flow rates, residence time, and environmental risk - all while adapting to changes in ore characteristics and throughput targets. In this guide, we’ll explore ten of the most common leaching challenges seen across heap and tank leach circuits and offer practical insights to improve control system performance, plant stability, and metallurgical outcomes. 1. Inconsistent ore characteristics Why it matters: Variability in ore mineralogy, particle size distribution, and permeability directly impacts the leaching kinetics. These inconsistencies make it difficult to maintain steady-state conditions in both heap and tank leach operations, leading to fluctuating recovery rates and reagent consumption. Even subtle changes in gangue mineralogy can affect solution chemistry and the efficiency of leach reactions. What helps: Detailed ore characterisation, both before and during leaching, enables better planning and real-time response. Continuous monitoring of solution composition, including pH, oxidation-reduction potential (ORP), and metal concentration, helps adapt leach conditions dynamically. For heap leaching, maintaining...

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> Discover how striking the right human-automation balance in control rooms can boost safety, efficiency, and resilience in mineral processing and heavy industry operations.

- Published: 2025-05-06
- Modified: 2025-05-22
- URL: https://www.mipac.com.au/insights/human-automation-balance/
- Categories: Automation, Digital Transformation, Mining, Operational Technology

Over the past decade, automation has swept through control rooms, transforming mineral processing plants' operations. Advanced process control (APC), machine learning algorithms, and digital twins are slowly becoming mainstream tools.

Why people still matter in a digital plant Automation has limits — and that’s where people come inWalk into a modern control room — whether at a copper concentrator in Queensland, an iron ore operation in the Pilbara, or a smelter in North America — and see something remarkable. Banks of screens flicker with live data, alarms ping softly in the background, operators sit calmly at their stations, and sophisticated algorithms hum away behind the scenes. It’s a snapshot of what the mining and processing industries have been working toward for decades: faster, safer, and more efficient plants thanks to automation. But here’s the truth most outsiders don’t see — and that every operations manager or general manager instinctively knows: the more we automate, the more important the human becomes. It’s this human-automation balance that’s now shaping the next chapter of operational performance. And it’s not just a technical problem — it’s an organisational and cultural one, too. The rise of automation: promise meets reality Over the past decade, automation has swept through control rooms, transforming mineral processing plants' operations. Advanced process control (APC), machine learning algorithms, and digital twins are slowly becoming mainstream tools. According to the Industrial Automation Association, 72% of heavy industry sites globally have increased their automation footprint in the past five years — a figure even higher in mining. Automation has unlocked real gains: Improved equipment uptime Greater consistency in product quality Faster response to process disturbances Reduced manual handling and exposure to hazards But...

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> Discover practical strategies for flotation circuit management, with expert tips to overcome common challenges and optimise performance across gold, base metals, and rare earth operations.

- Published: 2025-05-02
- Modified: 2025-05-23
- URL: https://www.mipac.com.au/insights/guide-flotation-circuit-management/
- Categories: Automation, Operational Technology, Plants

Flotation remains one of the most powerful methods of mineral separation in processing plants. When dialled in, it delivers high recovery, consistent grade and stable throughput. But when it’s off — even slightly — the knock-on effects can be felt across the whole circuit.

From froth to finish Flotation remains one of the most powerful methods of mineral separation in processing plants. When dialled in, it delivers high recovery, consistent grade and stable throughput. But when it’s off, even slightly, the knock-on effects can be felt across the whole circuit. This guide focuses on ten common challenges metallurgists and operational teams encounter with flotation performance. It offers practical advice and solutions from real-world plant experiences across gold, base metals, and rare earth operations. The aim isn’t just to put out fires but to build a more stable and optimised flotation circuit over time. Each challenge includes a breakdown of symptoms, insights into root causes, and tiered solutions: quick fixes, mid-term improvements, and long-term wins. 1. Inconsistent froth characteristics Symptoms You may see froth that changes dramatically from cell to cell, or over time, sometimes too brittle and breaking too early, other times dense and sluggish, like wet concrete. Operators often report that the froth level appears to be fine, but recovery starts dropping, or product grade becomes unstable. Root causes Froth behaviour is the result of a tight balance between air flow, level control, reagent chemistry, and slurry properties. A shift in any one of these can cause froth instability. Inconsistent reagent addition, sparger, equipment wear, or even uneven airflow distribution between cells can lead to erratic froth formation. Action items Quick Fix: Inspect and verify level setpoints across cells to stabilise froth depth. Mid-Term: Implement froth camera systems and deliver operator training to...

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- Published: 2025-04-30
- Modified: 2025-04-30
- URL: https://www.mipac.com.au/insights/the-hidden-challenges-of-software-implementation-in-mining/
- Categories: Digital Solutions

This article is a collaboration with Mark Franklin from First Principles Consulting, creators of the Mining Value Index. Mark and his colleague Alex Franklin will be presenting at Mipac's first Pathways to Progress seminar series. The hidden challenges of software implementation in mining: Why teams resist and how to succeed The humble spreadsheet makes it far too tempting to quickly lash up a stopgap solution that can get us out of an urgent bind. And engineers are smart people! Combine smart engineers with powerful spreadsheets, and they will build you some very impressive software. No purchase orders required, just a few hours later, you have a solution. Fast forward a couple of years, and what started as a simple, temporary spreadsheet solution has evolved into a horror web of multiple linked sheets, connected to dozens of data sources, and the creator is justifiably proud of their creation. And then the creator left... Now, other players ‘have a go’ at ‘fixing’, making changes and ‘improvements’. Of course, nothing is ever documented, and before you know it, critical formulas have been over-typed and hardcoded, until the tool becomes utterly broken. We have seen such spreadsheet solutions become absolutely mission-critical. At some point, the penny drops, and a decision is made to move on to something more suitable. There is only one answer — an enterprise solution is needed. A centralised cloud or site-hosted databases with rules and logic. These are far more powerful and reliable than the spreadsheet mess from hell, but...

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> Are you facing challenges in your smelter operations? This practical guide for ops leaders explores real issues, solutions, and insights from Mipac’s smelting expertise

- Published: 2025-04-28
- Modified: 2025-05-30
- URL: https://www.mipac.com.au/insights/challenges-in-smelter-operations/
- Categories: Automation, Operational Technology, Plants

Digital transformation is reshaping the mining and mineral processing industries, helping operations managers tackle challenges like improving efficiency, reducing downtime, and meeting sustainability goals. At the heart of this transformation is the Automation Pyramid—a structured model that defines the hierarchy of technology systems, from field-level devices to enterprise-wide decision-making tools. By breaking down the complex layers of automation, the Automation Pyramid provides a roadmap for mining operations to adopt advanced technologies effectively and cohesively.

Beyond the Burn Smelter operations sit at the heart of metal production - the pivot point where raw concentrate becomes metal. Yet, running a smelter is anything but straightforward. From balancing feed variability to managing increasingly tight emissions targets, operational leaders and metallurgists are grappling with a wide range of challenges that can affect safety, throughput, and cost-efficiency. While commodity-specific issues exist, many smelter challenges are shared across base metals (such as copper, nickel, lead, and zinc) and rare earth operations. And in the current climate, where margins are squeezed, data is growing faster than teams can act on it, and environmental regulations continue to evolve, these headaches are only intensifying. This guide outlines the top ten smelter challenges impacting today's mining value chain . For each one, we’ve broken down why it matters, what helps in addressing it, and how Mipac supports clients in overcoming these issues through technology, engineering, and a deep understanding of the process. 1. Feed Variability and Blend Management Why it matters Smelters are designed to operate within a band of feed composition, but in reality, concentrate supply can vary wildly in terms of mineralogy, moisture content, and impurity levels. Feed variability, particularly with copper, can cause unstable furnace operation, affect recovery rates, and increase the risk of slag foaming or accretion. What helps Automated blending systems and real-time feed material characterisation allow smelters to adapt their process conditions dynamically. A strong link between mine/stockpile and mill data, feed QA systems, and predictive analytics can...

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> A smart take on modernising control systems - see how one smelter kept Excel while automating setpoints and boosting efficiency.

- Published: 2025-04-09
- Modified: 2025-04-16
- URL: https://www.mipac.com.au/insights/modernising-control-systems-keeping-excel/
- Categories: Automation, AVEVA PI System, Control Systems, Digital Solutions, Insights, Mining, Operational Technology, Process Optimisation

Excel: a lifeline or a liability? If you’ve spent any time in mineral processing, you’ve probably worked with Excel for process calculations. It’s flexible, familiar and gets the job done. But as plants push for more automation, integrating Excel into modern control systems can be a real headache. A North American smelter recently found itself in this exact situation. For years, its copper-converting furnace relied on an Excel-based model to manage setpoints. The problem? The system was running on aging hardware with no path for upgrades. It needed a way to modernise - without losing the tools that had kept the process running for decades. When full DCS integration isn’t the answer The first thought was to move everything into the distributed control system (DCS), but that quickly hit roadblocks, for example:Excel’s solver wasn’t compatible – The heat and mass balance calculations used Excel’s iterative solver, which simply wouldn’t work inside a DCS. Too many complex equations – Rewriting them for the DCS would have taken months if not years, with extensive verification. Database dependencies – The system needed to pull lab data in real time - something the DCS wasn’t built to handle. Scrapping Excel altogether wasn’t an option. Instead, the challenge became: how do we keep what works while modernising the rest? The smarter approach: hybrid integration Rather than forcing everything into the DCS, the solution was a hybrid approach - one that embraced Excel’s strengths while eliminating manual processes and outdated infrastructure. Here’s what changed:Modern application, familiar...

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- Published: 2025-03-28
- Modified: 2025-04-16
- URL: https://www.mipac.com.au/insights/how-short-interval-control-transforms-operational-efficiency-in-mining/
- Categories: Digital Solutions, MPA, Products

Short Interval Control (SIC) has emerged as a powerful method to drive continuous improvement in mining operations. By enabling real-time decision-making and structured performance management, SIC helps mining operations reduce production variability, increase throughput, and respond proactively to performance deviations. So what is SIC’s role in the mining, mineral and metal processing (MMM) sector, how does it improve production efficiency, and how does technology aid SIC? Understanding Short Interval Control (SIC) in mining SIC is a structured approach to managing and optimising production within a shift by breaking down operations into shorter intervals (for example, hourly or two-hourly reviews). At each interval, frontline teams review performance data, assess deviations and take corrective action to keep production on track. There are numerous benefits to SIC, including:Faster issue resolution: Real-time monitoring, which enables teams to detect and address process deviations before they escalate. Increased accountability: Defined performance intervals ensure teams regularly assess and act on production data. Data-driven decision-making: Operators gain visibility into trends and patterns, helping them optimise processes proactively. Improved resource utilisation: By refining short-term operational decisions, SIC reduces inefficiencies and enhances productivity. How SIC improves mining efficiency 1. Real-time monitoring and visibility SIC depends on having a single source of truth for operational performance. Mipac’s Golden State provides a clear visual representation of when key process drivers are operating outside of defined limits, allowing teams to make informed decisions to restore production to optimal levels. By continuously tracking key process drivers, SIC ensures deviations are detected before they become...

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> Shrey Gotri is a control systems engineer at Mipac. We sat down to find out what a typical working week looks like for him.

- Published: 2025-03-17
- Modified: 2025-04-16
- URL: https://www.mipac.com.au/insights/behind-the-screens-of-a-control-systems-engineer/
- Categories: Alarm Manager, Insights, Life at Mipac, Mining, Products, Staff
- Tags: Staff Story

Shrey Gotri is a Control Systems Engineer at Mipac. In his 10+ year career, he has worked through the full life cycle of projects, from planning and design to testing and commissioning for the wastewater and food & beverage industries. These days, he spends his work days helping one of Mipac’s key North American clients to rationalise and reduce their alarms. We sat down with Shrey to find out what a typical working week looks like for him. What does a day in your life look like as a control systems engineer at Mipac? I work on a team focused on the Elkview Operations part of our Elk Valley Resources (EVR)’s project, located in Sparwood, British Columbia, Canada. A typical day at work begins with interactions with the site engineering team, especially since it is close to the end of the workday for them in Canada. We hold meetings every other day to discuss the status of various projects. Shrey (right) with a colleague in Canada What kind of project are you currently working on with the team there? I primarily work on the Alarms Rationalisation project and participate in the weekly alarm review discussions with the site team. During these meetings, the site team and I analyse the top 10 to 20 alarms that have had the highest counts over the past weeks. We discuss potential reasons for these high alarm counts and explore ways to reduce them, particularly if they are identified as nuisance alarms. Throughout the week,...

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> Workflow improvements, new features and more with MPA 1.11.0 Discover more about our latest MPA suite updates.

- Published: 2025-03-17
- Modified: 2025-03-17
- URL: https://www.mipac.com.au/insights/workflow-improvements-new-features-and-more-with-the-latest-mpa-update/
- Categories: Digital Solutions, MPA, Products

The latest MPA update delivers performance enhancements, workflow improvements, and new features designed to streamline the builder experience and support client projects. The release highlights are: Strengthening performance & stability MPA is now faster and more responsive, with reduced load times and improved efficiency. We’ve also enhanced logging and introduced data source test connections to identify data source errors. Annotations To improve collaboration, decision making and traceability, users can now annotate individual cells on a data grid and view a comment history, including who commented and when. Workflow enhancements We’ve enhanced workflows to make them more powerful and adaptable to your needs. New features allow builders to create expressions, rename columns, sort and filter within the workflow. These updates enable more efficient data handling, better organisation, and improved usability — helping you get the most out of your workflows with less effort. Logsheet and reporting enhancements Logsheets and reporting always benefit from flexibility, so Mipac has given users greater control over writeable cells, allowing them to have more flexibility. Learn more about Logsheets Builder & admin experience Managing MPA displays, workflows, and gadgets is now even easier. A new workflow list view provides visibility into all workflows where they are used, drag-and-drop display ordering simplifies configuration, and improved error messages make troubleshooting easier when importing displays. Event capture (preview) Who doesn't like shiny new things? This release introduces a preview of MPA’s event detection capabilities, laying the groundwork for event-driven insights and operational response in future releases. Event capture will...

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> What are the challenges of traditional task management methods, and how can processing plants overcome these?

- Published: 2025-03-11
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/5-traditional-task-management-challenges-in-mining/
- Categories: Digital Solutions, Mining, Products, TCard

Managing tasks efficiently is crucial for mining operations, where productivity, safety, and compliance depend on seamless coordination between teams and shifts. Traditionally, sites have relied on paper logs, spreadsheets, and whiteboards to track tasks, but these outdated methods introduce inefficiencies, communication gaps, and compliance risks. So what are the challenges of traditional task management methods, and how can processing plants overcome these? The challenges of traditional methods Some mining operations have historically relied on manual methods, including Excel, paper or whiteboards for task management. While they serve their purpose and can get the job done, there are numerous limitations, including: 1. Manual errors and data inaccuracies Traditional methods, such as paper-based logs and spreadsheets, rely heavily on human input. As a result, these methods are increasingly prone to human error. Illegible handwriting and incorrectly completed or uncompleted tasks can cause reporting and compliance issues. Using a manual tracking system increases the risk of errors, resulting in miscommunication and operational inefficiencies. 2. Lack of real-time visibility Without a digital task management system, supervisors and operations managers struggle to gain accurate insights into tasks. Because of this, delays in updating records can occur, or tasks can be missed entirely. This can cause poor decision-making due to the inaccurate view the manager has of what tasks have been completed versus what remains outstanding. 3. Inefficient communication across shifts Mining operations run on shift-based schedules, making seamless task handover crucial. Traditional methods often fail to provide a structured way to communicate what has been...

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> Learn how the Mining Automation Pyramid transforms operations, from sensors to enterprise planning. Discover how Mipac enables seamless automation.

- Published: 2025-02-17
- Modified: 2025-03-07
- URL: https://www.mipac.com.au/insights/mining-automation-pyramid/
- Categories: Automation, Digital Transformation, Operational Technology

Digital transformation is reshaping the mining and mineral processing industries, helping operations managers tackle challenges like improving efficiency, reducing downtime, and meeting sustainability goals. At the heart of this transformation is the Automation Pyramid—a structured model that defines the hierarchy of technology systems, from field-level devices to enterprise-wide decision-making tools. By breaking down the complex layers of automation, the Automation Pyramid provides a roadmap for mining operations to adopt advanced technologies effectively and cohesively.

Digital transformation is reshaping the mining and mineral processing industries, helping operations managers tackle challenges like improving efficiency, reducing downtime, and meeting sustainability goals. At the heart of this transformation is the Mining Automation Pyramid —a structured model that defines the hierarchy of technology systems, from field-level devices to enterprise-wide decision-making tools. By breaking down the complex layers of automation, the Automation Pyramid provides a roadmap for mining operations to adopt advanced technologies effectively and cohesively. What is the Automation Pyramid? The Automation Pyramid, derived from the ISA-95 standard, is a five-layer framework that describes the integration of hardware, software, and data in industrial operations. Each layer represents a specific function, with seamless communication and data flow between them ensuring efficient decision-making and operational control. Here are the five layers: Level 0: Field Level This foundational layer includes sensors, actuators, and other devices that directly interact with physical assets like machines and processes. These devices monitor parameters such as temperature, pressure, flow rates, and equipment status, sending real-time data to the next levels of the pyramid. Actuators, such as motors and valves, execute commands from higher levels. In mining, sensors might track conveyor belt speeds, monitor ore grades, or measure slurry density. This data forms the raw input for automation and optimisation efforts. Level 1: Control Level The control layer manages real-time operations through programmable logic controllers (PLCs), distributed control systems (DCS), and other automation tools. These systems receive data from field devices and use it to execute control strategies....

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> Enhanced shutdown management, task board improvements and more with TCard 3.11.0. Discover more about our latest TCard release.

- Published: 2025-01-31
- Modified: 2025-03-20
- URL: https://www.mipac.com.au/insights/enhanced-shutdown-management-task-board-improvements-and-more-with-tcard-3-11-0/
- Categories: Digital Solutions, Products, TCard

Mipac has delivered key changes to TCard in version 3. 11. 0: Enhanced Shutdown Management The shutdown functionality has been completely overhauled to improve usability and flexibility. Customers can now configure TCard tasks to automatically appear or hide during shutdowns, aligning tasks with shutdown activities with minimal intervention. An improved user interface allows teams to create, edit, delete, and end shutdowns more efficiently. The daily email and 24-hour report have also been updated to include only relevant information during shutdown periods, enabling teams to focus on the tasks planned for completion. Learn more about TCard Task Board Improvements To support the enhanced shutdown capabilities, the Task Board has been updated with a more scalable and performant approach. New features include the ability to view task boards from previous days and the introduction of a grace period to prevent task updates after a defined period. Additionally, TCard priorities have been decoupled from shutdown behaviours, ensuring task management remains flexible and independent. Usability and Stability We remain committed to providing the best experience for our users. This release includes a range of bug fixes and enhancements aimed at improving stability and usability. Notable updates include drag-and-drop functionality for operator uploads and improved filtering options in the task list. Enhance operating practice in as little as 4 weeks DOWNLOAD PRODUCT GUIDE Discover TCard case studies Glencore Mount Isa Mines TCard Software Glencore Mount Isa Mines TCard Software Glencore Mount Isa Mines TCard implementation Australia Mining Software Download the case study Background Mount Isa...

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> Thinking about moving to software systems that give you live data? Read about the 5 benefits of live data in your process plant.

- Published: 2025-01-30
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/5-benefits-of-live-data-in-your-process-plant/
- Categories: Digital Solutions, MPA, Products

For most metallurgists and plant operations managers, Excel is something you need to use daily to do your job. It’s incredibly powerful for simple, static data tasks but can create numerous problems when used for complex reporting and analysis. That’s why many plant operations teams are moving towards software systems that give them live data. You can now get real-time insights that help you make better decisions, be more efficient, and improve plant throughput. It’s not just about collecting live data—the most important thing is how you visualise and use it. Clear, intuitive presentation of live data makes it easy to identify deviations and trends so you can address issues before they escalate. You can now bring together multiple data streams—such as SCADA, lab results, and Computerised Maintenance Management Systems (CMMS) information—to have a comprehensive view of your operation and spot things that static tools often miss. There are five important ways where live data can improve your plant’s performance:Real-time monitoring for immediate visibility of plant performanceBetter decision-making when things go wrongOne source of truth—the right data all accessible in one placeProductivity wins by reducing downtime and enabling predictive maintenanceLess human errors and data entry mistakes 1. Real-time monitoring Live data provides immediate visibility into your plant’s performance, enabling proactive decision-making. Modern systems can integrate thousands of I/O points, but raw data alone isn’t enough. Effective live data visualisation—using dashboards, trend graphs, and alerts—lets you quickly identify and respond to issues. For example, a visual display showing key process parameters...

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> Explore the top market conditions impacting copper production in 2025, including supply-demand dynamics, economic pressures, and technological advancements. Learn how producers leverage digitalisation to stay competitive in a rapidly evolving industry.

- Published: 2025-01-21
- Modified: 2025-01-21
- URL: https://www.mipac.com.au/insights/market-conditions-impacting-copper-production-2025/
- Categories: Digital Transformation, News

Process stability is a key driver to maximising production, enhancing safety and reducing waste. In this article we are going to provide some background and insight into how you can achieve operational excellence by managing variability to optimise production.

In this article, you'll explore the top market conditions impacting copper production in 2025. As the world accelerates towards renewable energy and advanced technologies, copper remains a cornerstone of this transformation. This article delves into these factors, offering insights into how the industry can navigate the evolving landscape. Copper is the new Gold Copper's versatility makes it indispensable in applications ranging from electrical wiring to renewable energy systems. It is quickly becoming the cornerstone of the decarbonisation revolution, so as we progress through 2025, understanding the market conditions impacting copper production is crucial for operations looking to maintain competitiveness and sustainability. 1. Market Conditions: Demand Growth and Price Volatility The global shift towards renewable energy and the proliferation of electric vehicles (EVs) have escalated the demand for copper. EVs require significantly more copper than traditional vehicles, intensifying the need for this metal. However, this surge in demand has led to price volatility, influenced by:Supply Constraints:Global copper supplies have faced disruptions despite the rising demand. For example, China's copper smelting production is set to rise in 2025, yet global output lags due to various challenges. Reference: S&P Global Geopolitical Tensions:Trade policies, such as potential U. S. tariffs on copper imports, contribute to market uncertainty. Goldman Sachs indicated a 50% chance of a 10% U. S. tariff on copper by the end of the first quarter of 2025, affecting global commodity demand. Reference: Reuters 2. Economic Trends: Inflation and Capital Costs Elevated inflation and interest rates have increased operational and capital expenses...

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> In mining, getting the basics right delivers the most value. So what does a fully digital plant look like? And how do you get there?

- Published: 2025-01-17
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/what-does-a-fully-digital-mineral-process-plant-look-like-in-2025/
- Categories: Digital Solutions, MPA, Products

In mining, getting the basics right delivers the most value. This is true in all areas of operations, but especially in mineral process plants where every unplanned failure counts. Plant operators are under mounting pressure to recover more while keeping costs down. That’s why plant digitalisation has shifted from being a ‘nice to have’ to a ‘must have’ in any modern process plant. In the past, it might have been acceptable to manage control systems in manual mode or make decisions based on data from a few days ago. In 2025, you need visibility over all aspects of your plant to get better data and make better decisions. So what does a fully digital plant look like? And how do you get there? In this article, we discuss what digital maturity looks like, then we outline a vision for a fully digital plant, and a practical roadmap to achieve it. The automation pyramid and levels of digital maturity To begin the journey towards digitalisation, it helps to visualise the automation pyramid and the five levels of digital maturity: Basic automation: Standalone equipment and manual controls. Integrated systems: Limited connectivity between processes. Advanced control: Enhanced process control and monitoring. Digital transformation: Real-time data integration and analytics. Autonomous operations: Fully optimised, self-regulating systems. You start at level one and work your way up as you address the priorities at each stage. Not every site can reach fully autonomous operations, but each step of the digital transformation journey will add value and improve...

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> Explore Mipac Capabilities in delivering innovative automation, control systems, and digital solutions for mining operations. Learn how Mipac optimises performance and drives efficiency worldwide.

- Published: 2025-01-16
- Modified: 2025-01-16
- URL: https://www.mipac.com.au/insights/19-insights-into-mipac-capabilities/
- Categories: Mipac Services, Operational Excellence, Products

Process stability is a key driver to maximising production, enhancing safety and reducing waste. In this article we are going to provide some background and insight into how you can achieve operational excellence by managing variability to optimise production.

In this article, you'll explore the full breadth of Mipac Capabilities beyond the standard E, I & C services and how we empower mining operations and industrial projects to achieve optimised performance. For the past 27 years, Mipac has been an engineering service firm delivering Electrical, Instrumentation and Control System (E, I &C) engineering to the mining industry. But did you know Mipac is more than a control system integrator with extensive mineral processing experience? From designing plantwide control systems and delivering customised automation roadmaps to implementing cutting-edge digital tools and supporting operational modernisation, this article highlights 19 unique ways Mipac drives efficiency and innovation. 1. We support the Remote Execution of Complex Projects. COVID changed the way engineering projects candeliver large-scale projects entirely remotely. For us success came with the design and supply a state-of-the-art copper refinery during COVID-19 travel restrictions. This included advanced automation for warehouse safety systems, crane operations, and remote field panels. 2. We design and commission Plantwide Control Systems Designing, constructing, and commissioning an entire plantwide control system for a greenfield mineral processing operation requires a blend of technical expertise, strategic planning, and adaptability. Our work with FQM Kansanshi, FQM Cobre Panama, and BHP West Musgrave demonstrates our capability to oversee large-scale control system projects from conception through implementation. Our comprehensive approach to system design combines our process understanding, system architecture experience, and integration planning to ensure a fast, hassle-free startup. 3. We deliver Downtime Reporting with Existing Infrastructure Using AVEVA PI infrastructure, Mipac implements...

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> In 2025, we anticipate several key software trends that will shape the future of the mining industry.

- Published: 2024-12-20
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/7-software-trends-well-see-in-the-mining-industry-in-2025/
- Categories: Products

As technology continues to evolve at an unprecedented pace, mining companies are increasingly starting to adopt to innovative software solutions to enhance efficiency, productivity, and safety. This digital revolution is driven by a range of factors, including the growing complexity of mining operations, the need to reduce costs, and the desire to improve sustainability. By embracing cutting-edge technologies, mining companies can unlock new opportunities, mitigate risks, and achieve greater operational excellence. In 2025, we anticipate several key software trends that will shape the future of the industry. 1. Unified Application Suites Mining companies are increasingly seeking integrated software solutions that streamline operations and reduce complexities. A single, unified suite of software applications can significantly enhance efficiency and data consistency. By consolidating various software tools into one cohesive suite, businesses can eliminate the need for manual data entry, reduce errors, and improve decision-making processes. This trend is driven by the desire for a seamless user experience and a more streamlined workflow. By using one unified application suite, mining organisations will also benefit from only having to contact one vendor for all their needs, meaning there is less time spent contacting companies, and more time focusing on the work that matters. 2. The Decline of Excel While Excel has long been a staple in the mining industry, its limitations are becoming more apparent. As data volumes and complexity increase, the need for more robust and scalable solutions is growing. Mining companies are recognising the drawbacks of spreadsheets, such as data integrity issues,...

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> In the mineral processing industry, where every tonne counts and operational efficiency determines profitability, Operational Equipment Effectiveness (OEE) emerges as a key metric.

- Published: 2024-12-20
- Modified: 2025-01-07
- URL: https://www.mipac.com.au/insights/oee-mineral-processing/
- Categories: Operational Excellence, Products
- Tags: mineral processing, operational excellence, optimisation, optimise production, Variability management

In the mineral processing industry, where every tonne counts and operational efficiency determines profitability, Operational Equipment Effectiveness (OEE) emerges as a key metric.

In the mineral processing industry, where every tonne counts and operational efficiency determines profitability, Operational Equipment Effectiveness (OEE) emerges as a key metric. OEE is more than just a number—it’s a lens through which operations and processing managers can assess the health of their plant. But achieving high OEE in a mineral processing plant isn’t straightforward. It’s a journey through challenges like fluctuating ore grades, equipment wear in harsh environments, and the ever-present pressure to meet production targets. Let’s explore this journey—breaking down OEE into its core elements, leveraging digital tools, and looking at real-world success stories to see how plants can turn challenges into opportunities for sustainable improvement. The Fundamentals: What Makes Up OEE? At its heart, OEE is built on three pillars: Availability, Performance, and Quality. Each plays a distinct role in painting the bigger picture. Availability measures how often equipment is ready to run during planned production time. Frequent breakdowns or extended changeovers eat into this metric, reducing uptime and leaving teams scrambling to stay on schedule. Performance evaluates how efficiently equipment runs compared to its design capacity. Bottlenecks, slow cycle times, and inefficiencies all contribute to performance losses, turning potential output into missed opportunities. Quality focuses on how much of what’s produced meets the required standard. Off-spec product due to inconsistencies or equipment issues not only wastes resources but can also undermine customer confidence. OEE provides a roadmap for uncovering these inefficiencies and taking targeted action to resolve them. The Digital Edge: Using Technology to Improve...

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> What are the most common issues with relying on Excel, and what is the solution? Find out in our latest blog.

- Published: 2024-12-19
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/the-best-tools-for-metallurgical-accounting/
- Categories: MPA, Products

Any complex operation in the mining industry will know the importance of metallurgical accounting. For operations managers and superintendents, accurate tracking of material flow, inventory, and processing efficiency isn’t just a regulatory requirement—it’s key to optimising performance and maintaining profitability. However, many teams still rely on tools such as Excel to manage their metallurgical accounting tasks. While Excel is flexible and familiar, it has significant limitations that can compromise the accuracy and reliability of the data. So what are the most common issues with relying on Excel, and what is the solution? Six problems with Excel 1. Data entry, calculations and reporting often occur on the same sheet In metallurgical accounting, different processes generate a range of complex datasets including intermingled inputs and calculations that need to be formatted for presentation. When all these operations are completed on the same Excel sheet, the risk of error increases and increases the complexity of checking entries and data. A single incorrect cell entry can impact linked calculations, creating significant inaccuracies in reports. 2. Excel storage of data takes up a lot of memory Metallurgical processes generate large amounts of data daily, especially with real-time monitoring systems. Storing this information in Excel can significantly slow down performance. For instance, a plant tracking hourly production data over a year would generate over 8,000 rows per metric, creating files that strain both local systems and cloud storage. 3. Large spreadsheets become unstable When spreadsheets grow, they tend to crash. Superintendents often report instability when working...

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> Discover how you can achieve operational excellence by managing variability to optimise production.

- Published: 2024-12-16
- Modified: 2024-12-16
- URL: https://www.mipac.com.au/insights/managing-variability-optimise-production/
- Categories: Operational Excellence, Products
- Tags: managing variability, MPA, operational excellence, optimisation, optimise production, Variability management

Process stability is a key driver to maximising production, enhancing safety and reducing waste. In this article we are going to provide some background and insight into how you can achieve operational excellence by managing variability to optimise production.

Managing variability is one of the most significant challenges in mineral processing. Stability underpins operational excellence by driving efficiency, safety, and productivity. Yet, mining operations are inherently variable, with fluctuations in ore grades, equipment performance, and human decision-making contributing to inefficiencies. Addressing these challenges requires a proactive and systematic approach, where advanced digital tools play a central role in stabilising processes and unlocking production potential. This updated article explores the nature of variability in mining, its impact on production, and how advanced digital tools can help operations achieve consistent and measurable improvements. The Link between Variability and Production Variability is the silent disruptor of productivity. Processes with minimal variability operate closer to their optimal capacity, reducing inefficiencies and costs. Conversely, uncontrolled variability leads to downtime, increased waste, and missed production targets. A 2023 Deloitte report revealed that reducing process variability by just 5% can drive productivity improvements of up to 15%. This underscores the importance of stabilising operations to achieve peak performance. Key Drivers of Variability To manage variability effectively, it is essential to understand its root causes. In mining operations, these typically include:Ore Characteristics:Natural variability in ore grade, mineralogy, moisture content, and impurities. Equipment Performance:Differences in equipment reliability, wear rates, and maintenance schedules create bottlenecks. Human Factors:Operator skill levels, decision-making inconsistencies, and fatigue. Data Silos:Fragmented systems and unstructured data hinder the ability to detect and respond to variability in real-time. Each factor contributes to operational instability, reducing overall equipment effectiveness (OEE) and increasing costs. Let's take a quick step...

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> Discover our Digital Maturity Model for the MMM sector. We've created this tool to help operations plan their digitalisation journey to becoming a predictive autonomous system.

- Published: 2024-12-16
- Modified: 2025-01-21
- URL: https://www.mipac.com.au/insights/digital-maturity-model-mmm/
- Categories: Digital Transformation, Mining 4.0 Consulting

Digital transformation is reshaping the mining industry, but navigating this complex process requires a clear framework for progress. In this article, we’ll cover how our Mipac digital maturity model provides mining operations with a structured roadmap to assess their current capabilities, identify gaps, and achieve sustainable improvements through phased, strategic investments. Why Digital Maturity Matters in Mining The mining industry is at a pivotal moment as it grapples with increasing pressure to improve productivity, reduce costs, and minimise environmental impact—all while navigating the challenges of remote operations and fluctuating commodity markets. Digital technologies have emerged as powerful tools for addressing these demands. From real-time monitoring and advanced automation to data-driven decision-making and predictive maintenance, these technologies promise transformative gains. However, the sheer scale and complexity of mining operations mean that digital transformation is not a one-size-fits-all solution. This is where a digital maturity model becomes invaluable. Providing a structured framework allows organisations to assess their current capabilities, identify gaps, and map out a clear, phased path toward advanced digital capabilities. A digital maturity model ensures that foundational elements like robust infrastructure and data integration are in place before introducing more sophisticated technologies like machine learning or autonomous systems. Without such a roadmap, companies risk investing in solutions that fail to deliver sustainable value due to missing critical building blocks. Moreover, following a maturity model aligns stakeholders across functions, prioritises investments where they matter most, and helps overcome cultural resistance by demonstrating incremental successes. In the mining sector, where digital adoption...

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> Learn how Mipac's AVEVA™ PI Vision™ experts streamline complex operations using real-time data visualisation, tailored dashboards, and actionable insights. Enhance processes and make smarter decisions today.

- Published: 2024-12-09
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/aveva-pi-vision/
- Categories: Analytics and Data Visualisation, AVEVA PI System

Transforming data into action: How AVEVA™ PI Vision™ drives process efficiency Mipac helps complex processing operations leverage AVEVA PI Vision to turn raw data into actionable insights, improving decision-making, operational efficiency, and plant performance. This article examines the AVEVA PI Vision data visualisation tool and its potential for driving decision-making in complex process operations. After exploring its capabilities, we’ll take a look at some of the AVEVA PI Vision projects we’ve delivered for our clients. What is AVEVA™ PI Vision™? AVEVA PI Vision is a web-based dashboard and display-building tool that enables quick and intuitive visualisation of real-time operations data. It visualises PI data in both the PI Data Archive and the PI Asset Framework. With no programming required, your team can explore complex datasets, create custom dashboards, and drive improvements with instant, self-service insights. Key Features Reusable real-time displays See real-time process displays in a browser. Securely access, share, and monitor – anywhere. Build custom displays in an intuitive workspace with a large selection of adaptable symbols and graphics. Display symbols infused with your process and contextual data. Just search, click, drag, and drop. Attach multi-state behaviours to symbols and graphics for visual alarms. Search the homepage to find your display quickly. Rapid monitoring and investigation of assets and process events Search assets and tags and filter on tag attributes. Use the asset-based structure to:Switch the display’s context from one asset to another. Carry asset context across different displays with contextual navigation links. Automatically convert a symbol on the...

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> The key is to use software tools that give you a richer view of your data. Here’s why peeling back those layers matters and how it can drive improvements.

- Published: 2024-12-05
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/can-a-deeper-look-at-data-uncover-process-plant-optimisations/
- Categories: Uncategorized

As a Metallurgist, you're always prioritising. There are a hundred different improvements you could make in the plant, and you’ve got to decide: What can get me the most bang for my buck? We think the answer lies in taking a closer look at the data you already have. While you probably spend your days in a sea of spreadsheets to process the data, build daily reports, populate downtime, and pull together metal accounting, we think there are better ways to handle some of those tasks that better utilise your time and l help you better optimise your plant. If your plant is consistently falling just short of production targets, or your costs have inched higher in recent years, the solution may already be hidden in your existing data. The key is to use software tools that give you a richer view of your data to uncover hidden inefficiencies. Here’s why peeling back those layers matters—and how it can drive significant improvements. The limits of surface-level data analysis Excel is widely used in mineral process plants for basic trend analysis and reporting, and it does a good job of that. While these insights can be helpful, it won’t identify subtle, recurring inefficiencies and you can miss the nuanced details that are critical to continuous improvement. “You might know the crushing circuit is your bottleneck but you might not realise that Conveyor 6 is having multiple trips on under speeds throughout the day, the month, the week, and that's causing 5...

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> We asked Dominic Stoll for his thoughts on the challenges of balancing safety vs production, the shift to safety and production and the role...

- Published: 2024-12-03
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/safety-vs-production-in-the-mining-industry/
- Categories: Products, TCard, Uncategorized

The balance between safety and production has long been a point of contention within the mining industry. Historically, the pressure to meet production targets often created tension between the need to maximise output and the responsibility to ensure safe operations. Many within the industry can recount instances where safety procedures were bypassed or rushed in the name of efficiency, only for these short-term gains to lead to longer-term setbacks, such as equipment breakdowns, downtime, or accidents. However, there has been a recent shift towards a more integrated approach: safe production. Companies are now realising that by prioritising safety, they are better positioned to maintain steady, uninterrupted operations. Achieving this balance is easier said than done. Those on the ground have to consider how to keep safety at the forefront while also hitting production targets. Managers have to question how to ensure safety protocols are followed consistently without stifling productivity. Safety vs production challenges In light of the safety vs production debate, we asked Mipac’s Solutions Manager Dominic Stoll for his thoughts on the challenges of balancing safety vs production, the shift to safety and production and the role technology plays in the balance:Throughout my 18+ year career, I’ve heard the debate of safety vs production play out. Some examples I’ve heard include: When I was commissioning a copper smelter in Zambia, the manager would tell the production team to not increase throughput until we validated that things were safe. However, the control room operators increased tonnes anyway thinking this is...

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> In copper electrorefining, performance optimisation is a must for maximum current efficiency, lower costs, and ensuring cathode quality remains within specification. One of the most effective ways to accomplish such a goal is with state-of-the-art instrumentation.

- Published: 2024-11-26
- Modified: 2025-05-12
- URL: https://www.mipac.com.au/insights/optimising-copper-electrorefining/
- Categories: CellView, Copper Monitor, Instrumentation, ShortMeter

In copper electrorefining, performance optimisation is a must for maximum current efficiency, lower costs, and ensuring that cathode quality remains within specification. One of the most effective ways to accomplish such a goal is with state-of-the-art instrumentation. Real-time monitoring of key process parameters, such as copper concentration, shorts in cells, and cell voltages, empowers plant managers, process engineers/metallurgists, and operators. This control allows for informed adjustments that keep the electrorefining process running smoothly in the tankhouse, instilling confidence in the decision-making process. Modern technologies like wireless sensors also offer enhanced control, allowing issues to be addressed proactively rather than reactively. This article will explore the role of instrumentation in copper tankhouses, highlighting advanced tools and their practical applications. We’ll also look at Mipac’s specialised products — CellView®, ShortMeter®, and Copper Monitor® — as examples of how plant managers and process engineers can harness measurement technology to maximise current efficiency. Understanding Key Process Parameters in Electrorefining Copper electrorefining relies on the precise control of several critical parameters, including temperature, copper concentration, and cell voltages. Variations in these can significantly impact cathode quality and current efficiency. Monitoring each of these parameters accurately is essential for maintaining optimal operating conditions. Temperature The electrolyte temperature in a tankhouse cell impacts current efficiency, cathode quality and silver losses to cathode. Excessively high temperatures can increase evaporation rates, resulting in excessive heating costs. Higher temperatures also cause silver to become more soluble in electrolytes, causing more to plate out in the cathode, reducing the cathode purity...

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> You can't manage what you can't see, and in mineral processing plants, that means keeping a close eye on your process data. But how fresh does your data really need to be?

- Published: 2024-11-26
- Modified: 2024-11-27
- URL: https://www.mipac.com.au/insights/how-old-is-too-old-for-process-plant-data/
- Categories: MPA, Products

You can't manage what you can't see, and in mineral processing plants, that means keeping a close eye on your process data. But how fresh does your data really need to be? It all depends on what you want to do with the data. Older, aggregated data can be useful for tracking long-term trends, but some decisions should be made based on data from today, not a week ago. For plant control processes like grinding, flotation, and separation, data should be as close to real-time as possible. For example, if you can quickly detect changes in your ore feed, you’ll have a much better chance of increasing both throughput and recovery. Many plants rely heavily on historical data, collected using manual spreadsheets and older databases. But new software platforms make it easy to get fresh data faster which helps metallurgy teams run their plants more efficiently than ever. So, what are the limitations of historical data in mineral process plants and what software options are now available? The limitations of historical data Drew Clements, Optimisation Team Lead at Mipac, says historical data is useful for any kind of analysis, but production planning requires more timely information. “If I’m looking from a reliability perspective, the older the data and the more data I can have is great,” Drew says. “If I’m trying to run a plant, the time frame that I need to look at is quite different. ”Most software tools used in process plants—including SCADA and DCS systems, AVEVA PI...

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> There is software designed for process plants that reduce errors, decrease time spent on data entry & give you a quicker heads-up of production deviations.

- Published: 2024-11-15
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/5-things-your-mineral-process-plant-should-stop-using-excel-for/
- Categories: Uncategorized

Excel has been the default software for metallurgists for decades. It’s not hard to see why: It’s straightforward, easy to customise, and most people who work in a technical role in a mineral processing plant will have a good understanding of how to use it. That familiarity has led metallurgical teams to stick with a known quantity, even if it’s not really built to do the job it’s being used for. These days, there are software options designed specifically for process plants that reduce errors, decrease time spent on data entry, and give you a quicker heads-up of production deviations. Hans Liang, Minerals Processing SME at Mipac, says plenty of plants would benefit from ditching Excel, but find it hard to move on. “Often you’ll have a champion on site who will push for a new software product, but the moment they leave, people will just revert back to Excel, because that’s what they’ve always used,” Hans says. Is it time to move on from Excel? Let’s look at five situations where your processing plant should stop using Excel:Production reportingMetal accountingLogsheetsQuality controlDowntime reporting 1. Production Reporting A lot of plants use Excel for production tracking by pulling data from systems like AVEVA PI. This approach often needs you to customise the sheets, which can burn through precious time. It also means you might not always be up to speed with everything that’s going on in the plant. “When you’re dealing with a lot of data, you want real-time insights,” Hans...

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> From rethinking waste management to embracing AI in mineral processing, this article explores how these trends could directly impact day-to-day operations across Australia’s mineral processing plants.

- Published: 2024-11-11
- Modified: 2024-12-18
- URL: https://www.mipac.com.au/insights/australias-mineral-processing/
- Categories: News
- Tags: mineral processing, process optimisation

With sustainability and technological progress reshaping Australia’s mining industry, recent discussions at the Mill Operators Conference in Perth highlighted several key themes. For operations and processing managers on site, these developments have real, tangible implications. From rethinking waste management to embracing AI in mineral processing, this article explores how these trends could directly impact day-to-day operations across Australia’s mineral processing plants. 1. Engaging Stakeholders for Automation Success Automation offers transformative potential for mineral processing, particularly in critical minerals production, which plays a vital role in Australia’s competitive standing. However, implementing automation solutions requires careful stakeholder engagement to ensure that these systems are designed with the unique demands of each site in mind. For processing and operations managers, this means: Increased Efficiency and Safety: Automation can streamline workflows, reduce costs, and mitigate risks. Effective Rollout through Stakeholder Buy-In: By involving operators, end-users, and technical staff early in the process, managers can ensure that automation tools meet the specific needs of the plant and that users feel confident using the new systems. Smoother Adoption of Technology: Stakeholder involvement helps reduce resistance to change and addresses any concerns around job security or operational disruptions, ultimately leading to long term adoption of automation solutions. For Australia’s critical minerals supply chain, automation offers a path to increased efficiency and sustainable production—provided it is implemented with thorough, inclusive stakeholder engagement. 2. The New Age of Metallurgical Accounting Metallurgical accounting is evolving, driven by a renewed focus on transparency, regulatory compliance, and performance optimisation. The recent release...

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> Last month at the 16th AusIMM Mill Operators Conference in Perth, Hans Liang from the Mipac Optimisation team took to the main stage to present a technical paper titled “The Journey of Process Improvement - Ok Tedi's vision” which he co-authored with Ok Tedi’s Manager of Projects Support, Lyndah Brown and Bevin Wong, Operations Manager from JKTech.

- Published: 2024-11-08
- Modified: 2024-11-08
- URL: https://www.mipac.com.au/insights/ok-tedi-process-improvement/
- Categories: News
- Tags: mineral processing, process optimisation

Last month at the 16th AusIMM Mill Operators Conference in Perth, Hans Liang from the Mipac Optimisation team took to the main stage to present a technical paper titled “The Journey of Process Improvement - Ok Tedi's vision” which he co-authored with Ok Tedi’s, Lyndah Brown and Bevin Wong, Operations Manager from JKTech. Liang, H, Brown, L, and Wong, B, 2024. The journey of process improvement - Ok Tedi's vision, in Proceedings of the Sixteenth Mill Operators Conference, pp 81-94 (The Australasian Institute of Mining and Metallurgy: Melbourne). For those who want a quick update, we’ve got the abstract below followed by some of the meaty questions Hans has answered about Ok Tedi journey to operational excellence. The abstract The Ok Tedi mine has been operating since 1984, and is the longest running open-pit copper, gold, and silver mine located in the Western Provinces of Papua New Guinea. When it first went into production the original Life-of-Mine was expected to be 25 to 30 years. Since then, multiple extensions to Life-of-Mine have been announced with current plans up to 2050. To reach this plan, plant processes must be continuously reviewed and developed in line with new technologies. In 2015, more than 30 years since the first operations commenced, Ok Tedi conducted an internal gap analysis on the state of their existing data network and control systems to identify priority work fronts. They needed to de-risk the operation to achieve the production targets through the extended Life-of- MineBetween 2015 and 2017...

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> One tool designed to track and coordinate your tasks digitally is Mipac’s TCard, a task management software that is built by miners for miners.

- Published: 2024-10-10
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/from-setup-to-optimisation-a-journey-with-tcard-in-mining-operations/
- Categories: Products, TCard

The ability to adapt to new technology is a critical and in-demand skill in the mining industry. Over the years, digital solutions have steadily integrated into mining operations, streamlining processes, improving communication and enhancing productivity. One tool designed to track and coordinate your tasks digitally is Mipac’s TCard, a task management software that is built by miners for miners. Mipac has successfully implemented TCard in a diverse range of operations. For these operations, TCard has transformed daily operations, enhanced task management and improved the success of the site. So what are the steps involved in a typical TCard implementation? Stage 1: the setup – laying the foundation Introducing a new digital tool into a mining environment can be complex and time-consuming. However, with TCard the process is designed to be as smooth and intuitive as possible, with an experienced team of TCard experts guiding you every step of the way. The setup begins with a clear understanding of your operation’s unique needs. 1. Understanding your operational context Before diving into the setup, Mipac will map out the existing processes, workflows and tasks within your operation. This involves identifying the key areas where TCard can have the most significant impact, such as shift handovers, task management and safety and risk management. By tailoring the setup to address specific challenges, the groundwork is laid for a seamless integration. 2. Configuration TCard’s strength lies in its ability to be configured to fit the unique requirements of any mining operation. During the setup phase,...

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> Since 1997, Mipac has grown from a small, ambitious team into a global powerhouse in mineral processing operational technology and control systems, known for solving the industry’s toughest challenges.

- Published: 2024-10-04
- Modified: 2025-03-04
- URL: https://www.mipac.com.au/insights/mineral-processing-operational-technology/
- Categories: News
- Tags: mineral processing

This interview with Mipac's Steven Cohen, discussing mineral processing, is a reproduction from Mine magazine published in October 2024. How Mipac is driving the shift from legacy to leading-edge tech Since 1997, Mipac has grown from a small, ambitious team into a global powerhouse in mineral processing operational technology and control systems, known for solving the industry’s toughest challenges. With over 720 successful projects under their belt, Mipac is empowering clients with best-practice automation and digital solutions, whether it’s building new operation, or modernising and optimising existing ones. Steven Cohen recently spoke with Mine about Mipac’s strategic expansion into North America, the future of AI and machine learning in mining, and how Mipac is addressing key industry challenges like aging infrastructure and the skilled workforce shortage. MINE Global: Steven, can you explain Mipac's growth strategy in North American and what markets are a priority? Steven Cohen: Mipac has been operating in the America’s for over a decade supporting clients from Alaska to Chile and points in between. We are strategically expanding our market presence in North America, particularly focusing on base metals, precious metals and critical minerals. This region is crucial due to its significant mining activity and potential for growth as the world transitions to a renewable power-driven economy. Our strategy involves leveraging Mipac’s global expertise in mineral processing, process methods and technologies. We're bringing these proven solutions closer to our North American clients by establishing a local office in Tucson. This allows us to provide personalised support, which...

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> What are the three reasons why leaning too heavily on Excel macros could be holding you back in the MMM industry?

- Published: 2024-09-25
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/3-reasons-to-stop-using-excel-macros-for-everything-in-your-process-plant/
- Categories: MPA, Products

Most metallurgists are wizards in Excel. And rightly so, it can be a powerful tool to keep mineral process plants running smoothly. With Excel VBA macros you can automate all kinds of repetitive tasks like data logging, production reports, and metal accounting. VBA is versatile and powerful, but it does have significant limitations when it comes to data visibility, data reliability, and data accuracy. These three are essential if you want to make informed decisions about your plant based on up-to-date data. That’s also why Excel is non-compliant with the AMIRA P754 Code of Practice for metal accounting. In 2024, there are better ways to handle data so you can free up valuable time for your team and find new ways to optimise your plant. So what are the three reasons why leaning too heavily on Excel macros could be holding you back? 1. Data visibility Why does data visibility matter? In a word, trust. If you can see and trace how the data is being manipulated, you can trust it. And that’s where many metallurgy and operations teams run into problems with Excel. If you don’t trust the numbers in a report created with a macro, tracing the calculations to check your numbers is difficult or impossible. Complex VBA macros have multiple subroutines, so data can be buried many pages deep. Macro creators can hide certain actions from users, or lock out some of the sheets so it can’t be modified. This makes users completely blind to the calculations...

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- Published: 2024-09-19
- Modified: 2024-09-20
- URL: https://www.mipac.com.au/insights/us-brochure/
- Categories: Mining, Mipac Services, North America

Want to know more about the Mipac team and our work with mineral processing clients? Check out our latest flipbook. For a better experience, try the fullscreen mode. And here is the some of the latest Mipac news Addressing Operational Technology Challenges at MINExpo 2024 As a leading global provider of process control and operational technology (OT) solutions for mineral... Learn more Mipac Inc now operating from Tucson Mipac has recently expanded and opened a new office in Tucson, Arizona. So why did... Learn more Transforming the Mining Value Chain This article discussing the mining value chain is a reproduction from Australian Mining magazine volume... Learn more

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> While there is a wide range of software tools available now, many plants still haven’t moved much beyond the Excel stage. So why should you use software?

- Published: 2024-09-17
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/is-software-the-secret-to-running-a-better-process-plant/
- Categories: Alarm Manager, MPA, Products

Chances are, your process plant relies heavily on manual processes and outdated systems. While there is a wide range of software tools available now, many plants still haven’t moved much beyond the Excel stage. Paper log sheets, Excel macros, and physical inspections are still common ways to measure plant data and manage operations. This is partly because old habits die hard. But there are also good reasons why your plant might still be stuck in manual mode. Drew Clements, Optimisation Team Lead at Mipac, says he understands why metallurgists and operations managers in process plants haven’t rushed to jump on board the digital bandwagon. “I really do see a mix of different reasons why people are at different levels of digital adoption,” Drew says. “There’s a sense that, if everything's running smoothly, you shouldn’t change it, but then you miss out on a lot of innovation and improvement. ”Some might not realise how much technology has changed, with a range of software now tools designed specifically for mineral process plants. These tools are built for operational teams and can provide new data insights, real-time monitoring, and early problem detection, so metallurgists can coordinate quick responses to deviations. Meanwhile, they’re still simple enough that you won’t need months of training to get them working well for you. Working like it’s 1999 One reason people are reluctant to adopt software is the idea that operators pay more attention when processes aren’t automated. When you write something down, you have to look at...

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> What are problems that occur during shift handovers in the MMM industry, and what practical strategies can you use to overcome these challenges?

- Published: 2024-09-05
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/5-ways-to-improve-your-shift-handover-process/
- Categories: Digital Solutions, Products, TCard

Mining operations are complex, high-stakes environments where every shift counts. With operations running around the clock, the transition between shifts — otherwise referred to as the shift handover — becomes a critical juncture that can determine the success or failure of the entire operation. However, the shift handover process is often plagued by inefficiencies, miscommunications and oversights, leading to costly delays, safety risks and operational disruptions. So what are some problems that occur during shift handovers and what practical strategies can you use to overcome these challenges to ensure your operation runs smoothly and safely around the clock? The impact of inefficient shift handovers There is no margin for error in the mining industry. A missed task or a miscommunication during a shift handover can quickly escalate into significant operational issues. Common problems include:Incomplete task handover: When tasks are not fully communicated or transferred between shifts, it can lead to incomplete work, duplicated efforts, or critical tasks being missed entirely. This is particularly dangerous in safety-critical environments like mining, where the consequences of a missed task can be severe. Loss of operational continuity: The handover process is intended to ensure continuity between shifts, but when information is not accurately or thoroughly passed on, it can lead to disruptions in workflow. This can slow down production, increase downtime, and reduce overall efficiency. Communication breakdowns: Verbal handovers, reliance on memory, and inconsistent documentation practices often result in miscommunications. Important details can be lost or misunderstood, leading to errors that could have been...

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> MINExpo 2024 - the worlds largest conference - is opening its doors in Las Vegas on 23 September, Our team will be there talking all thigs OT for mineral processors.

- Published: 2024-09-04
- Modified: 2024-09-09
- URL: https://www.mipac.com.au/insights/mipac-at-minexpo-2024/
- Categories: News

As a leading global provider of process control and operational technology (OT) solutions for mineral processing plants, we are set to make our first in-person appearance at this year’s MINExpo in Las Vegas, Nevada. As part of the Australian Pavilion, we'll showcase our expertise in helping mining operations bridge the critical OT gap that often hinders their ability to optimise production processes and achieve operational excellence. MINExpo 2024: A Premier Event for the Mining Industry MINExpo 2024, which takes place from September 24-26, is one of the world’s largest and most comprehensive mining industry exhibitions. It serves as a platform for industry leaders, innovators, and technology providers to come together and share the latest advancements that are transforming the mining sector. With thousands of attendees and hundreds of exhibitors from around the globe, MINExpo is the ideal venue for us to engage with industry professionals and discuss the challenges and opportunities associated with operational technology in mining. Addressing the OT Gap in MiningOur participation in this event is particularly timely as the mining industry faces increasing pressure to improve efficiency, reduce costs, and enhance sustainability. At the heart of these challenges is the need for reliable and actionable data to drive informed decision-making. However, many mining operations struggle with outdated or ineffective OT systems that fail to deliver the insights necessary for optimising complex processing operations. This OT gap can lead to missed production targets, inefficiencies, and a lack of confidence among teams striving to meet daily output goals. Meet...

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> Discover how Mipac's expertise in copper processing plants drives operational efficiency through advanced automation, remote support, and extensive industry experience.

- Published: 2024-09-01
- Modified: 2024-09-06
- URL: https://www.mipac.com.au/insights/copper-processing-our-dna/
- Categories: Automation, Mining
- Tags: copper, mineral processing

At Mipac, the automation of copper processing plants is more than just a specialty—it's in our DNA. Since our first project 27 years ago, we have been on-site at copper plants worldwide. We know the daily challenges the plants face, from fluctuating ore grades to the demands of modern production. With this deep process knowledge and a best-practice approach to technology, we've provided tailored automation and digitalization solutions to address some of the industry's toughest challenges. We always aim to ensure our clients' operations are efficient and resilient. This article discusses a series of projects we’ve worked on - demonstrating our capability to enhance copper mining operations globally and showing that copper processing is indeed embedded in our DNA. Our Global Expertise in Copper Processing Automation and Optimization With a global footprint that spans continents, Mipac has worked in some of the most challenging environments, from Australia to Zambia, Alaska to Peru, and beyond. Our international experience is coupled with deep partnerships with industry leaders like First Quantum Minerals, Freeport McMoRan, and Anglo-American. These relationships have allowed us to consistently deliver automation solutions that address each site's unique needs, whether starting up a new operation or optimising an existing one. Tackling the Complexities of Copper Processing Copper processing presents complex challenges, including aging infrastructure, declining ore grades, and the need for continuous improvement. At Mipac we are on a mission to help plants navigate these obstacles through advanced automation and process control. Our work at the Glencore Kamoto Copper Company...

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> This month Lead Engineer Matt Bott joins the US office as Mipac Inc opens for business in Tucson Arizona

- Published: 2024-08-21
- Modified: 2024-08-21
- URL: https://www.mipac.com.au/insights/mipac-inc-now-in-tucson/
- Categories: News

Mipac has recently expanded and opened a new office in Tucson, Arizona. So why did Mipac decide to expand? Let's look at the strategy behind the move, and get a deeper insight from Mipac's first U. S. staff member. Why Tucson? At Mipac, we're more than just a control systems integrator; we're a trusted partner in operational technology for the mineral processing industry. Our team brings three decades of hands-on experience in mining processes and technologies, ensuring we have the expertise to tackle any challenge. With a global footprint from Alaska to Chile and across Africa, we've successfully executed projects in diverse cultural and regulatory environments, demonstrating our adaptability and reliability. Our commitment to excellence extends beyond technical expertise. Local presence is crucial for building strong relationships and providing personalised support. We're excited to announce the launch of Mipac Inc. in Tucson, Arizona. Strategically located in the heart of the US Copperbelt, our new entity is perfectly positioned to serve the growing demand for mining expertise in North America, ensuring rapid response times and tailored solutions that meet specific local needs. Along with a well-established industry in base metals, North America is now growing an extensive portfolio of new mining projects, spanning traditional precious metals like gold and silver, as well as ferrous and non-ferrous metals such as copper, iron ore, lead, zinc, and nickel. As the world shifts towards a renewable energy future, demand for these critical minerals is poised to skyrocket. Australian Matt Bott, Lead Electrical, Instrumentation, and...

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> This month. Australian Mining magazine published this story on how Mipac is transforming the mining value chain.

- Published: 2024-08-20
- Modified: 2024-08-26
- URL: https://www.mipac.com.au/insights/transforming-mining-value-chain/
- Categories: News
- Tags: Mining Value Chain

This article discussing the mining value chain is a reproduction from Australian Mining magazine volume 116-07 published in August 2024. The future of the mining value chain With many advantages, it’s easy to understand why digitalisation, automation and connectivity – the main pillars of Mining 4. 0 – are the key to the future of mining. But it’s easy to be overwhelmed by the number of solutions available on the market. Luckily, Mipac is here to help cut through the noise. With almost three decades of experience in mining and mineral processing operations, Mipac is known for its unwavering dedication to solving complex challenges across an entire operation. “We cover the whole lifecycle of a mining operation from the feasibility stage to basic design, right through to the project stage, including detailed design, configuration, commissioning and site startup,” Mipac sales and marketing manager Steven Cohen told Australian Mining. “Once processing plants are operational, we also provide support and optimisation for those facilities. ” From industrial automation and software solutions to advanced process control and process optimisation, Mipac’s portfolio of solutions and services help mining operations increase productivity, reduce costs and energy usage, all while addressing ongoing global industry challenges. “A process that fluctuates around an ideal state won’t recover ore as consistently or efficiently,” Cohen said. “What we’re trying to do is achieve stability by automating or optimising the process using technology. “Once stability is achieved, we help increase recovery by seeing how much ore can run through the plant...

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- Published: 2024-07-29
- Modified: 2025-05-21
- URL: https://www.mipac.com.au/insights/top-5-innovative-solutions-to-overcome-the-talent-shortage-in-process-industries/
- Categories: Uncategorized

The process industries are grappling with a significant talent shortage. As the demand for skilled workers continues to rise and the supply dwindles, operations managers are facing immense pressure to find sustainable solutions. This challenge is not confined to one region but is a global issue that requires strategic and innovative approaches. However, there are numerous ways process industries can overcome the talent shortage and secure a future-ready workforce. 1. Embrace Automation and Digital Transformation The integration of automation and digital technologies is a crucial step in addressing the talent shortage. By streamlining operations and reducing the need for manual intervention, these technologies can alleviate some of the pressures caused by the lack of skilled workers. Automation TechnologiesImplementing automation technologies such as robotic process automation and industrial Internet of Things (IIoT) can significantly improve efficiency. These technologies can handle repetitive and hazardous tasks, freeing up engineers to focus on more complex and strategic activities. This not only enhances productivity but also makes the industry more attractive to younger, tech-savvy professionals. What is IIOT? According to a study published by SpringerLink, the use of robotic process automation in the process industry can reduce operational costs by up to 30%. The reduction in operational costs highlights the financial benefits of automation, which can be reinvested into further technological advancements and workforce development. Additionally, by shifting mundane tasks to machines, companies can create more engaging and intellectually stimulating roles for their employees, thereby attracting a new generation of workers who seek meaningful and...

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> Learn how to build a practical process optimisation program for your mineral processing plant. Improve recovery rates, reduce costs & establish a culture of continuous improvement. (6min read)

- Published: 2024-07-17
- Modified: 2024-11-27
- URL: https://www.mipac.com.au/insights/sustainable-process-optimisation-program-for-mineral-processing/
- Categories: Process Optimisation
- Tags: process optimisation

We know that process optimisation is a long game. As metallurgists and engineers, we're in this for the long haul. We aim to build excellence into our mineral processing operations through incremental improvements. But how do we create a process optimisation program that's both strategic and sustainable, one that outlives individual team members and leadership changes? This article explores what it takes to build a process optimisation program that drives continuous improvement. We'll look at how to lay the foundations, engage the workforce, leverage technology and data, and embed optimisation into the culture. There are no quick fixes or magic bullets. But with a coordinated effort across operations, maintenance and technical teams, we can play the long game to unlock our plant's full potential. The necessity for sustainable process optimisation in mineral processing plants The global mining industry is dynamic, demanding adaptability and long-term vision. Large-scale mineral processing plants require efficient and effective processes to ensure continued viability. Precise measurement and control over process variables are crucial for optimising performance and establishing a sustainable operational foundation. Sustainable process optimisation for long-term operational effectivenessSustainable process optimisation offers mineral processors a powerful tool to ensure the long-term health and effectiveness of their operations. Plants can establish a foundation for sustained success by focusing on process stability and efficiency. This includes optimising resource utilisation, minimising waste generation, and implementing preventative maintenance practices to maximise equipment lifespan. A sustainable process optimisation program fosters a culture of continuous improvement, ensuring that processes remain adaptable and...

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> As ore grades decline, ageing copper plants must adapt. Embrace automation, advanced process control and predictive maintenance to maximise performance.

- Published: 2024-07-09
- Modified: 2024-07-15
- URL: https://www.mipac.com.au/insights/declining-ore-grades-how-to-boost-efficiency-at-ageing-copper-plants/
- Categories: Uncategorized

Read time 12 minutes TL;DR: Ageing Copper Plants Under PressureCopper producers face a double whammy: declining ore grades and an ageing workforce. This article explores how to boost efficiency at these plants through: Digital Transformation: Leverage automation, advanced process control, and predictive maintenance to optimise operations. Infrastructure Upgrades: Modernise control systems, integrate sensors, and unify data platforms for better visibility and control. Workforce Strategies: Upskill existing staff, embrace remote expertise, and prioritise knowledge capture. Technology Adoption: Utilise digital twins for simulation, implement smart sensors for data-driven insights, and explore automation solutions. By embracing these strategies, copper plants can become more efficient, minimise costs, and extract maximum value even as ore grades decline. Declining Ore Grades: How to Boost Efficiency at Ageing Copper Plants You're running an ageing copper processing plant facing declining ore grades, ageing mines reaching maturity, out-of-date infrastructure and a skills shortage. Boosting efficiency is crucial, but where do you start? Automating processes and implementing digital technologies can drive major optimisation improvements. Focus on reducing operating costs, improving extraction rates and leveraging data. Get more from less through predictive maintenance, process simulation and optimisation software. Upskill and retain staff by making their roles more exciting and purposeful. Sweat your assets through operational excellence programs. There's no magic bullet, but many opportunities exist to sustain margins at tired operations. Copper Ore Production Winners and Losers Copper, a vital metal for our modern world, faces a complex challenge: declining ore grades in many major producing countries. This situation is putting...

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> Stick with us as we break it down – buying versus building digital TARPs isn’t always a straightforward choice.

- Published: 2024-07-05
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/digital-trigger-action-response-plan-in-mineral-processing-build-or-buy-in-2024/
- Categories: Products

You've been tasked with developing a digital Trigger Action Response Plan to improve operations at the plant. Do you build it in-house or buy an off-the-shelf solution? With tight budgets, you need to weigh the pros and cons objectively. In this article, we'll explore the key factors to consider when deciding whether to build or buy digital TARP software. From development costs and timeframes to customisation and vendor support, we have everything you need to make an informed decision that delivers the operational improvements you're after. Stick with us as we break it down - buying versus building isn't always a straightforward choice. What Is a Digital Trigger Action Response Plan (TARP)? Digital TARP is software that allows you to configure a minimum set of actions required by workers in response to a deviation from normal working conditions. It monitors your mineral processing operation in real-time and can initiate pre-defined action plans to optimise production, reduce variability, and meet production targets. How Does It Work? The software connects to your existing control system to access live data on key metrics like throughput, recovery and grind size. You determine target ranges for these metrics and the actions to take if they go out of spec. The Digital TARP then monitors 24/7 and automatically initiates a response plan that guides your team to take actions such as adjusting cyclone feed density or mill load to get your production back on track. Why Do You Need One? Mineral processing is complex with many...

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- Published: 2024-06-06
- Modified: 2024-06-06
- URL: https://www.mipac.com.au/insights/webinar-mipac-and-ok-tedi-at-austmine-collaboration-showcase/
- Categories: Webinar

In this webinar, watch Mipac's Solution Manager Dominic Stoll and Ok Tedi Process Improvement Manager Lyndah Brown speak at Austmine's Collaboration Showcase series on Delivering Transformation Through Partnerships. https://www. youtube. com/watch? v=s0Ef0KfsadQGood afternoon everyone. Thank you, Sheldon. We will be speaking about the co-design and co-delivery of Ok Tedi's three-year automation and optimisation roadmap. My name is Dominic Stoll, I'm the Solutions Manager at Mipac and i'm joined by Lynda Brown, who is the Process Improvement Manager at Ok Tedi. A little bit about Mipac: we're 24 years young. We have a team of around 90 staff. We specialise in the automation and optimisation of complex processes, specifically within mining, minerals and metals, but also extending out into water, energy and oil and gas. While being headquartered in Brisbane, we have a global reach, with 50 of our revenue coming via partnerships with international clients such as Ok Tedi and our capability extends across the entire automation pyramid, delivering solutions from instrumentation all the way through to our proprietary augmented decision making and business intelligence software. I'd like to hand over to Lynda now and just ask her to share a little bit about Ok Tedi. Thank you, Dominic, and good afternoon everyone. I am very happy to be co-presenting our automation and optimization journey with mypack for the past three and a half years. For those who may be unfamiliar with Ok Tedi, just a little brief- it was originally owned, operated and managed by Bhp and in September...

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> Discover how the free OEMC operational excellence assessment tool can propel your mining, minerals, and metals operation towards peak performance. Its free, fast and loaded with practical advice.

- Published: 2024-06-05
- Modified: 2024-06-11
- URL: https://www.mipac.com.au/insights/free-operational-excellence-assessment-tool/
- Categories: Operational Excellence
- Tags: operational excellence

3 minute read Discover the power of the free Operational Excellence Assessment Tool for mining leaders Start your FREE assessment Mining, minerals, and metals operations face a constant push and pull, maximising output while streamlining processes. Earlier this year, Mipac, a leader in the industry, became a founding member of the Operational Excellence in Mining/Minerals/Metals Community (OEMC), a community focused on building our collective knowledge on topics relating to our different journeys towards operational excellence. The challenges in an operational excellence journey Leading a mining, minerals, and metals operation toward operational excellence is a challenging task. It demands constant vigilance and a strategic approach to overcome several key challenges. Let's take a look at the impact of the four common obstacles faced by operational leaders: 1. Identifying and prioritising high-impact activities: Negative Impact: Leaders can get bogged down in tasks that seem urgent but have little impact on overall goals. This leads to wasted time, missed opportunities, and frustrated teams. Positive Impact: Leaders can achieve significant results with less effort by focusing on high-impact activities. This frees up strategic thinking and innovation time, boosting employee morale and productivity. 2. Eliminating or streamlining activities that hinder progress: Negative Impact: Inefficient processes and unnecessary tasks create bottlenecks, slow progress, and generate employee frustration. This can result in missed deadlines, decreased output, and decreased employee morale. Positive Impact: Streamlining processes and eliminating roadblocks allows smoother operations and faster turnaround times. This improves efficiency, reduces costs, and frees resources for more valuable tasks. 3....

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> Mipac’s Sales and Marketing Manager Steven Cohen recently participated in the Austmine USA Mining Mission, held from 29 April to 3 May 2024. This targeted mission focused on the rich mineral potential of Nevada and Utah, attracting delegates eager to explore growth opportunities in the American precious metals, base metals and critical minerals sectors. With an itinerary that spanned from Reno to Salt Lake City, Steven said the mission was a terrific opportunity to be exposed to some of the country’s prominent mining companies. The future looks bright for Mipac North America.

- Published: 2024-05-31
- Modified: 2024-05-31
- URL: https://www.mipac.com.au/insights/the-future-looks-bright-for-mipac-north-america/
- Categories: Insights, Life at Mipac, North America, Offices
- Tags: Mipac North America

3 min readMipac’s Sales and Marketing Manager Steven Cohen recently participated in the Austmine USA Mining Mission, held from 29 April to 3 May 2024. This targeted mission focused on the rich mineral potential of Nevada and Utah, attracting delegates eager to explore growth opportunities in the American precious metals, base metals and critical minerals sectors. With an itinerary that spanned from Reno to Salt Lake City, Steven said the mission was a terrific opportunity to be exposed to some of the country’s prominent mining companies. Prime markets, prime connections “Nevada and Utah boast some of the world's most prominent mining companies, including Nevada Gold Mines (Barrick/Newmont), Rio Tinto, Kinross Gold and KGHM. The Austmine program enabled me and other delegates to build relationships with these major industry players, explore new partnerships and get a better understanding of the challenges facing these operations locally to understand where our solutions might fit,” he said. Spotlight on: Nevada’s mining industryNevada's landscape is a treasure trove for miners. Millions of years of geological activity have blessed the state with a rich tapestry of mineral deposits. Volcanic activity, faulting and erosion exposed a wealth of precious metals, like gold and silver (hence the nickname "The Silver State"), as well as industrial minerals like lithium and copper. Nevada's crown jewel is gold, and it boasts the Carlin Trend, home to some of the world's largest and most productive gold mines, including the Carlin Gold Mine, operated by Nevada Gold Mines. But Nevada's mining industry is...

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> Are you struggling with reactive maintenance and equipment failures in your processing plant? Discover how user-friendly APM tools, like those that have reduced downtime by 30% in

- Published: 2024-05-30
- Modified: 2024-07-03
- URL: https://www.mipac.com.au/insights/apm-tools-for-processing-plants/
- Categories: — APM, Operational Technology

3 minute read A guide to APM tools for processing plants TL:DR snapshotForget scrambling to fix breakdowns. The latest asset management (APM) tools are here to help. These new solutions are:Easy to use: No more data science degrees required! Designed for processing managers like you, these tools are a testament to your capabilities. They make APM accessible, empowering you to take control of your operations. Packed with benefits: Move from reactive repairs to predicting and preventing equipment failures. With APM tools, your workforce can access real-time data and make data-driven decisions, empowering them to take control of maintenance. This can lead to improved efficiency and optimised inventory, and also foster a sense of ownership and engagement among your team. Tailored for you: From cloud-based systems to mobile maintenance apps, a user-friendly APM solution is designed to fit your processing plant's unique needs. This adaptability ensures that you feel understood and valued, knowing that your specific challenges and requirements are being addressed. Embrace the APM revolution and keep your ore flowing smoothly! For processing managers and superintendents in the mining and mineral processing industry, the relentless hum of equipment signifies the sound of success. Every crusher, conveyor, and mill plays a vital role in transforming raw ore into a valuable product. However, an equipment failure can instantly disrupt this harmonious performance, leading to a cacophony of lost production, frustrated workers, and dwindling profits. The good news? You don't have to conduct your operations on a knife-edge. Implementing a robust Asset Performance...

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> As a maintenance leader in a mineral processing plant, are you grappling with frequent equipment breakdowns? This article delves into the power of robust asset reliability in mineral processing, specifically tailored to your role

- Published: 2024-05-30
- Modified: 2024-06-05
- URL: https://www.mipac.com.au/insights/asset-reliability-in-mineral-processing/
- Categories: — APM, Operational Technology

3 minute read Asset reliability in mineral processing Asset reliability is the bedrock of operational excellence in mineral processing. This article explores its benefits and essential metrics and equips you with practical strategies to build a robust program. By implementing these strategies, you, the on-site maintenance professional, can significantly boost production uptime and efficiency, inspiring your team with the results. Why asset reliability matters In the high-pressure world of mineral processing, reliable equipment is the backbone of smooth operations. Here's how a strong asset reliability program directly impacts your team's success: Boosted uptime: Minimise breakdowns and keep equipment running at peak performance through preventive and predictive maintenance techniques. Reduced costs: Costly repairs and production loss due to equipment failures become a thing of the past. Proactive maintenance identifies and addresses potential issues before they escalate. Enhanced worker safety: Unreliable equipment poses safety hazards. Asset reliability practices create a safer work environment for your crew. Smarter asset management: Move beyond reactive "fix-it-when-it-breaks" maintenance. Leverage technologies like predictive maintenance (PdM) to analyse sensor data and anticipate failures before they occur. This allows for targeted interventions, maximising equipment lifespan and optimising resource allocation. Understanding key concepts Asset reliability vs. asset availability: Reliability refers to an asset's ability to perform consistently without failure. Availability is a broader concept that considers reliability and the time it takes to repair a failed asset. High reliability contributes to high availability, but they are not the same. Mean Time Between Failure (MTBF) and Mean Time to Repair (MTTR):...

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> Boost Productivity and Profits in Mining with Asset Performance Management. Discover how APM software in mining goes beyond cost savings to optimise equipment performance, prevent downtime, and drive overall business success.

- Published: 2024-05-30
- Modified: 2024-06-05
- URL: https://www.mipac.com.au/insights/apm-software-in-mining/
- Categories: — APM, Analytics and Data Visualisation, Operational Technology

6 minute read Asset Performance Managment (APM) software in mining In the challenging landscape of the mining industry, where commodity price volatility continues to squeeze margins, the need to maximise operational efficiency is not just a goal; it's a necessity. Every hour of unplanned downtime translates to lost revenue—a reality that senior management and maintenance teams grapple with constantly. This perpetual pressure to address downtime can be overwhelming, but there is a solution that can bring relief. This article delves into the pivotal role of asset management in mitigating downtime and optimising costs within the mining industry.  We'll explore the concept of Asset Performance Management (APM) software and how solutions like Aspen Mtell®, offered by AspenTech, a trusted partner of Mipac, can bring a sense of relief to senior management and maintenance teams. With APM software, mining companies gain the power to make data-driven decisions that ensure peak operational performance, putting them firmly in control of their operations and instilling confidence in their ability to prevent downtime. The high cost of downtime: a mining Achilles heel Imagine this scenario: a crucial conveyor belt malfunctions mid-extraction, grinding production to a halt. The domino effect is immediate – lost productivity, delayed shipments, and a significant dent in the bottom line. Downtime in mining is a constant threat, and its impact can be staggering. Consider this: the cost of unplanned equipment downtime in the mining sector can often soar to staggering heights, exceeding USD 1M an hour. This eye-watering figure, which can vary...

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> Struggling with unplanned downtime and inefficiency in your mineral processing plant? Discover how Aspen Mtell software optimises asset performance, reduces costs, and boosts sustainability in mineral processing operations. Learn more about Mtell for your plant!

- Published: 2024-05-28
- Modified: 2024-07-29
- URL: https://www.mipac.com.au/insights/mtell-in-mineral-processing/
- Categories: — APM, Analytics and Data Visualisation, Operational Technology

6 minute readAs Maintenance and Operations leaders in a demanding mineral processing environment, you understand the critical need for peak equipment reliability and operational efficiency. Unplanned downtime translates to lost revenue, compromised safety, and missed sustainability targets. This is where Aspen Mtell steps in, offering a comprehensive asset performance management (APM) solution designed to empower your team and transform your operations. Aspen Mtell®: Your predictive maintenance powerhouse https://youtu. be/B6w9CwoMwik? si=jyAnZj1393WcqBI0Aspen Mtell goes beyond traditional monitoring by becoming a proactive guardian of your assets. It deploys intelligent "agents" that continuously monitor and analyse sensor data from your critical equipment. These agents leverage various methodologies to predict potential failures before they occur. This includes: Rules and conditions: Set up pre-defined parameters for factors like vibration, temperature, or operating pressure. Deviations trigger alerts, allowing you to address potential issues before they escalate. Advanced First Principles models: Mtell utilises physics-based models to predict equipment behavior based on real-time operating conditions. This allows for more nuanced analysis and early detection of anomalies. AI/ML models and Custom code: Leverage the power of artificial intelligence and machine learning. Mtell can be trained on your specific equipment and operational data, leading to highly accurate failure predictions. Additionally, data scientists can create custom code for targeted analysis of unique assets. Reducing costs and boosting efficiency By proactively addressing potential issues, Mtell significantly reduces maintenance and operational costs. Mtell's actionable insights allow you to: Minimise unplanned downtime: Early detection of equipment issues prevents catastrophic failures and costly repairs. Optimise spare...

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> It’s been five months since Mipac established its partnership with Aspen Technology (AspenTech), and now one of AspenTech’s solutions – the Aspen Mtell® software – is about to be introduced to one of Mipac’s key clients. In this article, we look at this in more detail, and discover more key learnings from Mipac at Optimize24.

- Published: 2024-05-27
- Modified: 2024-05-28
- URL: https://www.mipac.com.au/insights/mipac-at-optimize24/
- Categories: — APM, Analytics and Data Visualisation, Mining 4.0 Consulting
- Tags: APM, Asset Performance Management

2 min readIt’s been five months since Mipac established its partnership with Aspen Technology (AspenTech), and now one of AspenTech’s solutions – the Aspen Mtell® software – is about to be introduced to one of Mipac’s key clients. Aspen Mtell®, one of the main products showcased at Aspen Technology’s OptimizeTM 24 Conference this month, is a predictive maintenance solution that monitors asset performance, identifies issues and prescribes detailed actions to mitigate and solve future problems. Mipac Business Development Manager, Dennis Grundel, says that representing Mipac at Optimize24 gave him even better insights into this technology, enabling him to easily recommend it as a solution to Mipac clients:“Delegates spoke a lot about the positive user experience they’d had with Mtell, mentioning how easily it integrated into their existing systems and how the straightforward set up and configuration allowed them to quickly start monitoring critical equipment,” he noted. “According to several delegates, the software is great at accurately predicting failures, meaning that low false alarm rates allow maintenance teams to focus on genuine issues and avoid unnecessary downtime. “Hearing these kinds of customer success stories gives me confidence in recommending this kind of software solution to our clients, especially those looking to introduce Advanced Process Control (APC) solutions to optimise their operations. ”For Mipac key client Ok Tedi Mining Limited, the recommendation of Mtell® was the outcome of a study to find the best predictive maintenance technology for this particular site. Mipac has had a long-standing relationship with Ok Tedi Mining Limited...

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> Why should you embrace the AVEVA PI System? Find out the 6 reasons to embrace the AVEVA PI System.

- Published: 2024-05-20
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/6-reasons-to-embrace-the-aveva-pi-system/
- Categories: AVEVA PI System, Digital Solutions, MPA, Products

The landscape of control systems and automation engineering is dynamic. As an engineer in this space, it’s critical to stay ahead of the curve when it comes to technology, innovation and tools to make your life easier. Enter the AVEVA PI System: an industry-leading data historian solution specifically built for industrial environments. Among the myriad of tools available to you as an engineer, the AVEVA PI System is one tool that will help you optimise your work and improve your performance. So why should you embrace the AVEVA PI System? 1. Integrated dataAt the heart of every successful historian lies data. The AVEVA PI System excels in its ability to seamlessly integrate diverse data sources. Whether it's process data, equipment performance metrics or environmental variables, the AVEVA PI System aggregates and contextualises data from disparate sources, providing you with a holistic view of your operation in real-time. This comprehensive data integration empowers you to make informed decisions, identify patterns and proactively address potential issues, thereby optimising processes and maximising efficiency. 2. Advanced analyticsAs an engineer, you rely on actionable insights derived from data analytics. The AVEVA PI System goes beyond conventional analytics by leveraging advanced algorithms and machine learning techniques to uncover hidden patterns, trends and correlations within data sets. Watch Mipac's AVEVA PIWorld presentation 3. Scalable and flexibleIn an era characterised by rapid technological advancements and evolving industry needs and expectations, the AVEVA PI System's modular architecture and scalable infrastructure enable you to expand and accommodate growing data volumes...

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> In the heart of any mineral processing plant lies the SAG mill, a workhorse responsible for reducing large rocks into finer particles. Optimising its performance is crucial for efficient and cost-effective production.

- Published: 2024-05-17
- Modified: 2025-05-30
- URL: https://www.mipac.com.au/insights/guide-to-sag-mill-management/
- Categories: Automation, Control Systems, Plants

In the heart of any mineral processing plant lies the SAG mill, a workhorse responsible for reducing large rocks into finer particles. Optimising its performance is crucial for efficient and cost-effective production.

Grinding efficiency through control 5 minute readIn the heart of any mineral processing plant lies the SAG mill, a workhorse responsible for reducing large rocks into finer particles. Optimising its performance is crucial for efficient and cost-effective production. This article delves into the world of SAG mill management, exploring its importance and the various techniques employed to achieve peak grinding efficiency. What is SAG Mill management? A SAG (Semi-Autogenous Grinding) mill is a giant rotating cylinder filled with grinding media and the ore being reduced. As the mill rotates, the grinding media lifts and the impact crushes the feed material. SAG mill control refers to the practice of managing the mill load, which is the amount of material inside the mill at any given time. Maintaining the optimal mill load is paramount for achieving the following: High throughput: Consistent mill load ensures a maximised amount of material being processed, maximising production rates. Consistent product size: A stable mill load translates to a consistent product with the desired particle size distribution, crucial for downstream processes like flotation. Energy efficiency: Overloading or underloading the mill leads to wasted energy. Proper control ensures the mill operates at its peak efficiency. Minimised wear and tear: Excessive load reduces the life of the mill's internal components like liners and lifters, accelerating wear and tear. Effective control extends equipment life and reduces maintenance costs. The importance of measurement The cornerstone of effective SAG mill control lies in accurately measuring the mill load. There are two primary...

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> Ever wanted to work in Perth? We talked to the Mipac staff to find out the realities of working in the Mipac Perth office.

- Published: 2024-04-19
- Modified: 2024-06-03
- URL: https://www.mipac.com.au/insights/pros-and-cons-of-working-in-the-mipac-perth-office/
- Categories: Insights, Life at Mipac
- Tags: Mipac Perth

8 min readUpdate: On 20 May 2024, the Mipac Perth team moved into a new office at 195 Great Eastern Hwy, Belmont WA 6104. Secondary offices (like satellite offices) are frequently touted to benefit staff who work in them, as they can increase convenience, improve collaboration among team members, give a company access to local talent and reduce costs. They also enable improved understanding of regional needs and operating environments. But these offices are not without their challenges: employees may feel isolated and disconnected from colleagues at HQ, have less access to training and resources, face communication and connectivity hurdles or have a decreased exposure to, and experience of, the company’s culture. We sat down with the Mipac Perth team to chat about their experiences of working in Mipac’s Western Australia office. An intentional move When Mipac first established its permanent Perth office in Western Australia, the company’s leadership team was intentional about ensuring Mipac’s strong company culture – built over 20+ years of operating in Brisbane, Queensland – was carried across. Part of this strategy was relocating Senior Project Manager Virgilio Bay and his family from Brisbane to Perth. “I’d been part of the Brisbane office for four years,” Virgilio explains, “So I was able to take the Mipac values, attitudes, behaviours and standards with me to the Mipac Perth office. ” Virgilio says that strategies like recruiting for values and culture alignment, ensuring constant contact with the Brisbane office, maintaining the same standards and workflows and having weekly...

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> Predictive analytics in mining is revolutionary force in the dynami landscape of mining, metals and mineral processing operations.

- Published: 2024-04-16
- Modified: 2024-05-30
- URL: https://www.mipac.com.au/insights/predictive-analytics-in-mining-game-changer/
- Categories: — APM, Analytics and Data Visualisation, Operational Technology
- Tags: Tucson

6 minute readThe Mining, Metals and Minerals (MMM) industry operates in a relentless pursuit of efficiency and safety. From vast open-cut and underground mines to intricate comminution and refinery processes, companies strive to extract valuable minerals while prioritising worker well-being and minimising environmental impact. In this dynamic landscape, a powerful tool is emerging: predictive analytics. What is Predictive Analytics in Mining? Predictive analytics is the art of using historical data to forecast future events. It leverages statistical techniques, machine learning algorithms, and data mining to uncover hidden patterns and trends within data sets. Imagine a system that analyses sensor data from mining equipment and predicts potential failures before they occur. Or a tool that scours geological data, pinpointing areas with a high probability of harboring valuable mineral deposits. These are just a glimpse into the transformative potential of predictive analytics for the mining industry. Use Cases for Predictive Analysis We've established that predictive analytics in mining empowers informed decision-making. Now, let's delve deeper into how it unlocks a wide range of opportunities for the mining sector. By analysing vast troves of data, organisations can unlock a multitude of benefits, including: Optimising Equipment Maintenance One of the most significant challenges in mining is the upkeep of heavy machinery. Routine maintenance is essential, but traditional methods can be wasteful. Predictive analytics shines in this regard. How it Works:By analysing historical and real-time sensor data, predictive analytics can forecast equipment maintenance needs with remarkable accuracy. Imagine identifying signs of wear and tear or...

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> Earlier this year, Australian Mining Review published an article based on the copper market boom.

- Published: 2024-03-28
- Modified: 2024-09-09
- URL: https://www.mipac.com.au/insights/australias-copper-market-booms/
- Categories: News
- Tags: copper

This article discussing the copper market boom is a reproduction from Australian Mining Review published in March 2024. Copper Market Boom, Emissions Bust: Mipac's Sustainable Solution The urgency of increasing the supply of copper in response to escalating global demand cannot be overstated. This critical mineral is fundamental to the clean energy transition and an essential element of green technologies. However, demand is far outstripping supply – to the point that there are concerns the world’s climate goals may not be met if this widening gap is left unaddressed. The reasons for the growing demand/supply gap are multifaceted: new mines are delayed, existing ones disrupted or downright cancelled. The December 2023 announcement from First Quantum Minerals confirming the shutdown of their Cobre Panama operations is a clear example. And whilst these delays and disruptions are grounded on valid concerns that demand attention and solutions, the need to produce large amounts of copper remains critical. “Copper is arguably the most important mineral we need to secure a greener future,” says Steven Cohen, Sales and Marketing Manager at engineering company, Mipac. “At Mipac, we’re really proud to have a long history of successful projects within the copper industry both domestically and internationally. The most recent example of this is our role as Main Automation Contractor for BHP’s West Musgrave project in Western Australia. ” This project, which is set to be one of Australia’s largest, lowest cost and lowest emissions copper nickel projects, is set to produce 13. 5 Mt/y, with average...

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- Published: 2024-03-22
- Modified: 2024-05-24
- URL: https://www.mipac.com.au/insights/webinar-tcard-case-study/
- Categories: Products, TCard, Webinar

In this webinar, Process Engineer Andrew Yang presents a case study on TCard. Andrew discusses the implementation of TCard at Glencore and demo's TCard's features. Learn more about TCard https://www. youtube. com/watch? v=eDAd_F8USfQWebinar transcript:Thank you very much for joining. Welcome to this TCard case study. Today we’re going to do a product showcase of a software solution called TCard and we are going to show how I implemented it in Glencore here in Australia. Let me introduce myself as your host. So my name is Andrew Yang and I’m a Process Engineer in the development team here at Mipac. Prior to working with Mipac, I was the Senior Process Engineer at the Glencore Copper Refinery in North Queensland in Australia. Prior to when I was at Glencore I provided technical support and leadership amongst other things to the operations teams to maximise profitability. Now I’m working here at Mipac and I’m helping to implement new features in TCard and also other exciting projects. So Mipac is a global company and it’s worked around the world and it’s deployed multiple solutions in many countries in its 20-plus-year history. We’ve provided solutions in automation digitalisation to help enable each decision-making and increase productivity performance and safety. Here on this map, you can see some of the companies we’ve worked with around the globe, many of you would be able to recognise very easily. You can see here there aren’t many regions that we haven’t worked with and had lots of success in....

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- Published: 2024-03-19
- Modified: 2024-05-17
- URL: https://www.mipac.com.au/insights/austmine-brisbane-mining-innovation-roadshow-key-takeaways/
- Categories: Conferences, Events, News

The Austmine Mining Innovation Roadshow was held in Brisbane on 15 March 2024. The roadshow included a range of speakers and panelists discussing topics surrounding the theme of "embracing innovation and collaboration for a sustainable future. " Mipac's key takeaways from the Austmine Brisbane Mining Innovation Roadshow Maki Ikeda from BHP Session 1: Powering the future: Mining leading the energy transitionSession one included two presentations, two keynote presentations and one panel. Maki Ikeda from BHP discussed harnessing the power of many to accelerate the energy in the minerals sector. Key takeaways included:How to consider whole orebody valueHow to adjust our mindset about waste and flip to creating valueBHP ventures Akhilesh Jain from Rockwell Automation and Maxwell Norris from Harmony Gold SE Asia discussed:Plant-wide MPCThe secrets to high operator adoptions 75 per cent of plants are still running basic control. 100 per cent of plants require basic control before you can apply advanced controlThe third presentation was from Simon Linge from Lithium Australia who talked about the blueprint for the critical minerals revolution. His presentation included:Lithium recycling expected to grow by 20 per cent year on year until 2036Profit margin in battery minerals is the lowest in the mining step of the value chainInnovation and leadership are required for lithium processing in Australia to succeed. Panel 1 at the Mining Innovation Roadshow The first panel of the day discussed the topic 'Accelerating the development of technologies to meet our decarbonisation targets'. This discussion included:Pathways to achieving net zero, including:Improving efficiencyAlternative fuelsExploring...

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> Nestled in the heart of southern Arizona, Tucson holds a significant position within the US mining sector.

- Published: 2024-03-15
- Modified: 2024-03-15
- URL: https://www.mipac.com.au/insights/11-things-tucson/
- Categories: Just For Fun, News, Offices
- Tags: Tucson

Nestled in the heart of southern Arizona, Tucson holds a significant position within the US mining sector.

4 minute readNestled in the heart of southern Arizona, Tucson holds a significant position within the US mining sector. Here's a quick glimpse into its role: Rich in mineral resources: Arizona boasts vast reserves of copper, molybdenum, and other valuable minerals. Tucson, situated close to major mining operations, serves as a key center for mining activity. Home to industry experts: Several mining companies and support businesses have established a presence in Tucson. This fosters a hub of expertise in areas like exploration, extraction, and processing. Research and development: The University of Arizona in Tucson houses the renowned Bureau of Mines and Mineral Technology. This institution conducts crucial research, propelling advancements in mining techniques and sustainability practices. Logistics and infrastructure: Tucson's proximity to major transportation routes facilitates the efficient movement of minerals and equipment, making it a vital link in the mining supply chain. So here are the 11 fun facts ever visiting miner needs to know about Tucson 1. Sun City, living up to its name Forget Florida, Tucson boasts the most sunshine in the entire US, averaging a whopping 350 sunny days a year. Time to stock up on sunscreen and sunglasses! 2. Birdwatching paradise Calling all bird enthusiasts! Aside from the Amazon rainforest, Tucson boasts the highest number of bird species on the planet. Keep your eyes peeled for everything from hummingbirds to majestic hawks. 3. Rodeo royalty Giddy up! The Tucson Rodeo Parade is the largest non-motorized parade in the world, showcasing a vibrant display of Western...

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> A month after it was first announced, the official Mipac Paradigm merger is now complete.

- Published: 2024-03-14
- Modified: 2024-06-03
- URL: https://www.mipac.com.au/insights/mipac-paradigm-merger-complete/
- Categories: Insights, News, Offices
- Tags: mipac, Perth

2 min read Update: On 20 May 2024, the Mipac Perth team moved into a new office at 195 Great Eastern Hwy, Belmont WA 6104. A month after it was first announced, the official merger of Paradigm Engineers into GR Engineering's Mipac Holdings is now complete. This strategic move brings together two complimentary Australian businesses specialised in automation, control systems and operational technology. It is a move that Mipac’s Managing Director Eddie de Rivera says aligns closely with Mipac’s trajectory of sustainable growth. “At Mipac, our vision is to be the trusted partner who delivers high-quality, intelligent solutions that drive performance for clients across the globe while achieving sustainable and long-term growth, and by sustainable growth, we mean growth that is profitable and repeatable. ” he says. “At Mipac, our vision is to be the trusted partner who delivers high-quality, intelligent solutions that drive performance for clients across the globe while achieving sustainable and long-term growth, and by sustainable growth, we mean growth that is profitable and repeatable. ” he says. Eddie de Rivera Paradigm Engineers, headquartered in Perth, is a successful control systems and electrical engineering company that has been providing high quality engineering solutions across Australia for over 10 years. With Paradigm Engineers having a strong presence in the mining industry, particularly in Western Australia, the merger is expected to open new avenues for the combined business to grow its client base in Western Australia and engage in a diversified range of industries. “Our businesses are very complementary,”...

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> This year, as we celebrate International Women’s Day under the theme of 'Count her in: Invest in Women. Accelerate progress.', it's imperative to address the barriers faced by women in engineering and actively encourage and support women to pursue careers in STEM fields. As a start, we asked some of our women at Mipac what career advice they would give to their younger selves. Here’s what they said.

- Published: 2024-03-08
- Modified: 2024-03-08
- URL: https://www.mipac.com.au/insights/women-in-engineering-advice/
- Categories: Insights, Just For Fun, Life at Mipac, News, Staff
- Tags: Women in engineering

This year, as we celebrate International Women’s Day under the theme of 'Count her in: Invest in Women. Accelerate progress.', it's imperative to address the barriers faced by women in engineering and actively encourage and support women to pursue careers in STEM fields. As a start, we asked some of our women at Mipac what career advice they would give to their younger selves. Here’s what they said.

5 min readSTEM jobs are predicted to grow by 14. 2% by 2026 – almost twice as fast as non-STEM jobs. As Engineers Australia CEO Romilly Madew AO noted in her 2024 International Women’s Day address, it is crucial that women are not left behind in this wave of opportunity. Currently, only 15% of STEM-qualified positions in Australia are occupied by women, with a mere 16% representation in the field of engineering within the Australian labour force. The disparity persists partly because many young girls have never considered engineering as a viable career path, often due to a lack of clarity about what it truly entails. This year, as we celebrate International Women’s Day under the theme of 'Count her in: Invest in Women. Accelerate progress. ', it's imperative to address these barriers and actively encourage and support women to pursue careers in STEM fields like engineering, ensuring that they too can benefit from the immense opportunities that lie ahead. As a start, we asked some of our women at Mipac what career advice they would give to their younger selves. Here’s what they said. Women in engineering at Mipac Jo Ann Stinson Project Manager, Mipac Mipac: What advice would you give to your younger self as you embarked on your career journey? Jo Ann: Seize the opportunities to learn and experience as much as you can early in your career. Acquiring a variety of skills and experience will help you develop into a well rounded professional, will demonstrate that...

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> Today's mining operations often struggle with a range of interconnected issues. Discover the benefits of digitising your mine.

- Published: 2024-03-07
- Modified: 2025-01-28
- URL: https://www.mipac.com.au/insights/5-benefits-of-digitising-your-mine/
- Categories: Alarm Manager, Digital Solutions, MPA, Products, TCard

Today's mining operations often struggle with a range of interconnected issues. Rising operational costs decrease profit margins, while manual data collection and analysis create inefficiencies and negatively impact decision-making. Additionally, compliance demands grow increasingly stringent, requiring meticulous record-keeping and accurate reporting, which manual processes often fail to provide. Furthermore, mines face uncertain resource distributions and fluctuating market conditions. Optimising resource recovery and maximising profitability requires a level of precision and agility beyond the capabilities of outdated, paper-based systems. The case for digitalisation These pressing challenges create a strong impetus for mine operators to embrace digitalisation, seeking solutions that unlock efficiency gains, enhance safety protocols and empower data-driven decision-making for a more sustainable and profitable future. In the mining industry, adaptation is key to staying relevant and competitive. By incorporating innovative software solutions into a mine's framework, mining operations can unlock a range of benefits that streamline processes, enhance productivity, and drive sustainable growth. Digitalisation is rapidly becoming the driving force behind improved efficiency, safety and sustainability. But exactly what tangible benefits can you expect from digitising your mine? The benefits of digitising your mine 1. Improved safetySafety is one of the most important factors in the mining industry and fortunately, digitisation can enhance safety measures for mining operations. Using advanced monitoring and automated technologies, risks can be identified in real-time, minimising the likelihood of accidents or injuries occurring. For example, digital solutions allow for the detection of abnormalities in equipment performance, enabling rapid responses and helping to prevent safety incidents....

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> This article takes a look a three sites where we delivered control system solutions for brownfield challenges. Giving new life to existing mineral processing facilities offers numerous advantages, from extending resource lifespans to revitalising neglected industrial areas.

- Published: 2024-03-04
- Modified: 2025-06-11
- URL: https://www.mipac.com.au/insights/control-system-solutions-for-brownfield-challenges/
- Categories: Automation, Control Systems, Process Control

Mipac has been chosen, over several competitors, to deliver the plantwide process control system (PWCS) for Arafura Rare Earths Limited’s Nolans Project in the Northern Territory, solidifying Mipac’s reputation and ability to deliver next-generation projects.

4 minute readNavigating the complexities of mineral processing plant revamps In this article we explore Mipac control system solutions for brownfield challenges - giving new life to existing mineral processing facilities. This practice known as brownfield redevelopment, offers numerous advantages, from extending resource lifespans to revitalising neglected industrial areas. However, these projects face unique challenges. Aging infrastructure, outdated technology, and evolving environmental regulations can turn brownfield processing plant revamps into intricate endeavours. Fortunately, modern control systems have emerged as a powerful weapon in navigating these complexities and ensuring the success of brownfield mineral processing operations. Brownfield challenges: the control system conundrum One of the biggest hurdles in brownfield mineral processing plant revamps is managing legacy infrastructure. Existing equipment, electrical grids, and process control systems might be outdated, inefficient, and incompatible with modern technologies. Integrating new control systems with this infrastructure requires careful planning, compatibility assessments, and, potentially, system upgrades to ensure smooth operation and efficient resource utilisation. Another significant challenge lies in environmental compliance. Brownfield sites often have a history of industrial activity, potentially leaving behind environmental concerns like dust emissions, water runoff, and waste management issues. Outdated or inadequate control systems can exacerbate these issues, making it challenging to adhere to ever-evolving environmental regulations. Furthermore, brownfield projects must navigate a complex web of regulatory requirements. Environmental agencies impose strict regulations on emissions control, water discharge, and waste management. Demonstrating compliance can be a significant hurdle, requiring extensive paperwork and manual monitoring. Control system solutions: refining efficiency in brownfields Modern...

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> Launching March 2024, the OEMC is a community dedicated to Operational Excellence in Mining, Minerals and Metals. Unveiling the initiative are founding contributors Mipac and First Principles Consulting.

- Published: 2024-03-04
- Modified: 2024-03-15
- URL: https://www.mipac.com.au/insights/unveiling-the-oemc/
- Categories: Insights, Mining, News
- Tags: OEMC

Mipac has been chosen, over several competitors, to deliver the plantwide process control system (PWCS) for Arafura Rare Earths Limited’s Nolans Project in the Northern Territory, solidifying Mipac’s reputation and ability to deliver next-generation projects.

2 minute readA community dedicated to Operational Excellence in Mining, Minerals & Metals (MMM). Imagine a global space where miners, processors, and industry partners across the MMM spectrum come together, not as competitors but as collaborators. A forum where challenges unique to the industry are tackled head-on through the lens of operational excellence. This is the vision behind the Operational Excellence in Mining, Minerals & Metals Community (OEMC), and we're thrilled to unveil it to you officially. Why now? Despite their diverse landscapes, commodities, and extraction methods, MMM companies face strikingly similar challenges. While internal solutions exist, the need for a unified knowledge and experience exchange platform presents a critical gap. The OEMC was born from a simple yet powerful belief: collaboration breeds better outcomes. The OEMC Mission: Connect and empower: Create a vibrant community where members can network, build relationships, and collectively address industry challenges through operational excellence principles. Knowledge is power: Facilitate knowledge exchange, expertise sharing, and experience-driven best practices tailored to the specific needs of the MMM sector. Future-proof the industry: Develop operator-driven guidance, resources, and leading practices that address prioritised challenges and ensure continuous improvement. The OEMC Focus: While initially focusing on Australasian challenges and practices (with global participation encouraged), the OEMC will encompass the entire MMM value chain, tackling issues relevant to base metals, gold, coal, and iron ore commodities. Our scope will expand as we mature to embrace global challenges and all commodities. Mipac: Proud partners in Operational Excellence for the MMM industry Areas...

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> Mipac has been chosen, over several competitors, to deliver the plantwide process control system (PWCS) for Arafura Rare Earths Limited’s Nolans Project in the Northern Territory, solidifying Mipac’s reputation and ability to deliver next-generation projects.

- Published: 2024-02-06
- Modified: 2024-06-03
- URL: https://www.mipac.com.au/insights/mipac-and-arafura-rare-earths-project/
- Categories: Insights, News, Process Control
- Tags: Arafura

Mipac has been chosen, over several competitors, to deliver the plantwide process control system (PWCS) for Arafura Rare Earths Limited’s Nolans Project in the Northern Territory, solidifying Mipac’s reputation and ability to deliver next-generation projects.

2 minute read Update: On 20 May 2024, the Mipac Perth team moved into a new office at 195 Great Eastern Hwy, Belmont WA 6104. Mipac has been chosen, over several competitors, to deliver the plantwide process control system (PWCS) for Arafura Rare Earths Limited’s Nolans Project in the Northern Territory, solidifying Mipac’s reputation and ability to deliver next-generation projects. The confirmation follows an almost two-year long competitive process and will see Mipac supplying project management, engineering, commissioning and training services for the globally leading critical mineral supplier over the next two years. Over its 38-year mine life, the Nolans Rare Earths Project, 135km from Alice Springs, is set to supply ~4% of the world’s neodymium and praseodymium (NdPr) oxide demand. These critical minerals are used in the production of permanent NdFeB magnets (such as those in electric vehicles, wind turbines, robotics, e-bikes, and consumer electronics), as well as energy efficiency lighting, motors, speakers, air conditioning and more. Mipac’s Managing Director Eddie de Rivera says this is a fantastic opportunity for Mipac to showcase its expertise and solidify its position as its supplier of choice in the mining industry’s transition to a Net Zero future. “Being chosen to deliver the process control system for the Nolans project is a testament to the hard work and skills that we have within the Mipac team,” he said. “Over the past 26 years, we have been honoured to have worked on some of the mining industry’s biggest global projects and the team has...

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> This article explores the world of instrumentation engineering in mining and mineral processing and the role it plays in keeping operations humming, efficiently extract riches from the Earth.

- Published: 2024-02-05
- Modified: 2024-07-31
- URL: https://www.mipac.com.au/insights/what-is-instrumentation-engineering/
- Categories: Engineering Services, Glossary, Insights, Instrumentation

The world of instrumentation engineering in mining and mineral processing Deep within the Earth's crust, a different kind of symphony unfolds. Crushing machinery excavates precious resources, grinding mills churn, and flotation tanks froth with vibrant hues. At the heart of this dynamic world lies a crucial orchestrator: instrumentation engineering. Here, sensors don't monitor airplanes or patients but delve into the pulse of the mining and mineral processing industry. Pressure gauges ensure safe and efficient blasting; flow meters track valuable slurries, and level sensors guard against overflows. These silent sentinels provide the vital data that keeps operations running smoothly and safely. Instrumentation Engineer on site But instrumentation engineering in this realm goes beyond mere monitoring. It's about optimising extraction. Sensor networks track ore grades, allowing for targeted mining that maximises yield and minimises waste. Automation systems control grinding mills, ensuring consistent particle size for efficient mineral separation. Flotation cells, guided by precise pH and air measurements, meticulously separate valuable minerals from waste rock. This delicate dance of measurement and control translates into tangible benefits. Efficiency soars as optimised processes extract more with less, minimising environmental impact. Safety is enhanced as automation removes workers from hazardous environments. And profitability rises, fueled by reduced waste and optimised extraction. The future of mining and mineral processing is inextricably linked to advancements in instrumentation. Imagine autonomous mining vehicles guided by real-time sensor data or AI-powered systems predicting equipment failures before they occur. These are just glimpses of the possibilities brewing, fueled by the ingenuity of...

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> Mipac is acquiring Paradigm Engineers Pty Ltd. Paradigm Engineers is a successful control systems and electrical engineering company from WA.

- Published: 2024-02-01
- Modified: 2024-06-03
- URL: https://www.mipac.com.au/insights/mipac-acquires-paradigm-engineers/
- Categories: Insights, News, Offices
- Tags: mipac, Perth

2 minute readUpdate: On 20 May 2024, the Mipac Perth team moved into a new office at 195 Great Eastern Hwy, Belmont WA 6104. We are pleased to announce that Mipac is acquiring Paradigm Engineers Pty Ltd. The acquisition is expected to be completed on 29 February 2024. Headquartered in Western Australia, Paradigm Engineers is a successful control systems and electrical engineering company that has been providing high quality engineering solutions across Australia for over 10 years. This strategic move brings together a wealth of new capability, expertise, and value to both businesses. Initially, Mipac and Paradigm will continue to operate separately, with the potential for future integration determined following a thorough review. Key points of the acquisition include:Paradigm founder Garry McGrechan and the Paradigm team will stay on. Existing projects will continue as planned, and existing Mipac clients will continue to be supported by the Mipac team. Mipac's vision to be the trusted partner delivering high-quality, intelligent solutions that drive performance for clients globally is strongly aligned with this acquisition. Paradigm’s well-regarded reputation and strong presence in mining will support Mipac's strategic growth goals in Western Australia and Queensland. There are synergies in Paradigm and Mipac's core business and capabilities, presenting opportunities for collective growth and diversification that will add value to clients across both organisations. We are excited to embark on this new chapter and are committed to ensuring a seamless transition that benefits all our valued clients. About Paradigm Founded in 2012, Paradigm employs around 55 staff...

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> Mipac's software team just launched MPA 1.9.0 and this version, like its precursors, has brought about notable changes. Find out the latest updates.

- Published: 2024-01-30
- Modified: 2024-01-30
- URL: https://www.mipac.com.au/insights/a-deep-dive-into-the-latest-mpa-update/
- Categories: MPA, Products

Mipac’s software development team’s mission is to help mining operations and large industries increase production, reduce variability and deliver operational excellence through flagship products like MPA, a suite of integrated applications. This team has just launched MPA 1. 9. 0 and this version, like its precursors, has brought about notable changes. Key changes to MPA include: Data Workflow Engine - The latest release introduces a major overhaul of the workflow engine, bringing improved usability and performance. Sub-workflows, block versioning and tagging allow for a more efficient and flexible system configuration. Data Source Management - The new workflow engine supports integration with PI Web API, CSV and SQL data sources whilst retaining support for existing workflows and blocks. A system for connecting and naming multiple data sources has also been introduced, enhancing an organisation’s ability to access and utilise data from various systems. Application Support - There’s now a system for connecting and naming multiple data sources, enhancing an organisation’s ability to access and utilise data from various systems whilst providing the underlying infrastructure required for future application development. Alarm Manager Updates - Management of all alarm-related information in a Master Alarm Database enables organisations to track and manage alarms throughout their life cycle. Annotations allow teams to collaborate and, coupled with event history, facilitate a traceable alarm management process. Mipac took a deeper dive into the team behind the product. We talked to Todd Meynink, Principal Software Engineer, to discover what the new features are, learn about the work environment...

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> Mipac’s Perth team is the driving force behind some of Mipac’s biggest current and future projects. Discover the history of the Mipac Perth office.

- Published: 2024-01-23
- Modified: 2024-12-12
- URL: https://www.mipac.com.au/insights/the-emergence-of-mipacs-perth-office/
- Categories: Insights, News, Offices
- Tags: Perth

2 minute readUpdate: On 20 May 2024, the Mipac Perth team moved into a new office at 195 Great Eastern Hwy, Belmont WA 6104. It may be small, but Mipac’s Perth team, its office nestled between the CBD’s pedestrian mall and Elizabeth Quay, is the driving force behind some of Mipac’s biggest current and future projects. And even though Mipac has had a presence in Perth since 2012, starting with a temporary project office to support its First Quantum Minerals (FQM) projects, there were no permanent staff based in Western Australia when the state came out of COVID lockdowns. “In two short years, we’ve grown significantly, with 10 permanent staff now in our St Georges Terrace office,” says Steven Cohen, Mipac’s Sales and Marketing Manager. “From Perth, we’re leading the execution of BHP’s West Musgrave project and have developed a healthy pipeline of both greenfield and brownfield projects. ” Mipac staff in the new offices on St Georges Terrace, Perth CBD (1st and 3rd photo) and the outside of Mipac's original Perth office in Ventnor Avenue, Perth. A global resource hub, Western Australia has always been seen by Mipac’s senior leadership team as an important strategic growth region thanks to its potential to help the company diversify into commodities like lithium (a critical mineral) and iron ore. In fact, as per the Department of Industry, Science and Resources’ Resources and Energy Major Projects 2023 Report, Western Australia is home to over half of all critical minerals projects in Australia. Significantly,...

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> Are you a control systems engineer? Want to work smarter? We interviewed Mipac engineers and found 7 AI tips to help make your life easier.

- Published: 2024-01-19
- Modified: 2024-06-03
- URL: https://www.mipac.com.au/insights/7-ai-tips-for-control-systems-engineers/
- Categories: Glossary, Insights
- Tags: AI

4 minute readUsing artificial intelligence (AI) tools like ChatGPT in your everyday work as control systems engineer can help you work smarter and more efficiently. Importantly, this can help free up your time to focus on the more complex and creative parts of your job – which are likely the parts you enjoy the most. We surveyed some of our Mipac engineers on the ways they use AI tools to make their lives easier. Here are their 7 AI tips to help control systems engineers. 1. Use AI to help you streamline tasks and enhance overall efficiency in your day-to-day workAs a control systems engineer, you often need to conduct data analysis. AI algorithms can help you process large datasets, extract valuable insights and automate repetitive analytical tasks. This not only speeds up decision-making but also enables you to focus on the more strategic aspects of your work. 2. Use AI to help with natural language processing. You can use AI-powered tools to help you summarise documents, retrieve information and even draft initial versions of reports. This can help save time on routine documentation and ensure a more polished output. 3. Use AI as a tool to help with project management. AI-driven automation can help you prioritise tasks, allocate resources and optimise timelines. This can significantly improve project delivery times and reduce the likelihood of bottlenecks. 4. Use AI to help you write code. You can tell an AI tool, like ChatGPT, what you want to do and it can...

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> Jake Minehan always loved gadgets and building things, so it was no surprise that he decided to study mechatronics engineering at university. Now a graduate engineer at Mipac, working with one of the company’s biggest clients, he says on-the-job learning has been vastly different to sitting in a classroom. We sat down with him to find out why and to learn more about what’s it like to be a graduate engineer at Mipac.

- Published: 2024-01-08
- Modified: 2024-01-08
- URL: https://www.mipac.com.au/insights/jake-mipac-graduate-engineer/
- Categories: Just For Fun, Life at Mipac, Staff
- Tags: mipac, Staff Story

Jake Minehan always loved gadgets and building things, so it was no surprise that he decided to study mechatronics engineering at university. Now a graduate engineer at Mipac, working with one of the company’s biggest clients, he says on-the-job learning has been vastly different to sitting in a classroom. We sat down with him to find out why and to learn more about what’s it like to be a graduate engineer at Mipac. We sat down with both of them to discover how they ended up here, ask them about Mipac’s company culture and get their thoughts on the future of control systems engineering as a profession.

4 minute read Jake Minehan always loved gadgets and building things, so it was no surprise that he decided to study mechatronics engineering at university. Now a graduate engineer at Mipac, working with one of the company’s biggest clients, he says on-the-job learning has been vastly different to sitting in a classroom. We sat down with him to find out why and to learn more about what’s it like to be a graduate engineer at Mipac. Jake (second from left) enjoying lunch with colleagues on the terrace of the Mipac Brisbane office. Mipac: Hi, Jake! Thanks for chatting to us. Can you tell us about your studies? Jake: I studied mechatronics engineering at university, with a minor in robotics. During high school I was interested in robotics and I always loved building things and making little gadgets, so it was fairly logical. Even as a kid I loved building motorised LEGO creations. Mipac: What exactly is mechatronics? Jake: I guess it’s a mix of mechanical and electrical engineering, with a bit of software. Which is a great fit for Mipac, actually. Mipac: And future-focused? Jake: Yeah, absolutely. I even did two subjects on AI at uni! Mipac: So how did it feel to graduate and have to find a job? Jake: I was looking for positions for mechatronics engineers on LinkedIn, found Mipac and noticed the company had roles available. Industrial automation sounded similar to what I’d studied, just on a larger scale, so I thought the kind of work...

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> Senior Control Systems Engineer Mohamed (Mo) Sakr and Lead Control Systems Engineer Yasser Elshohna first met at college in Egypt. A decade and a half later, they are colleagues again at Mipac. We sat down with both of them to hear their story, including what they think about Mipac's company culture and their perspectives on the future of control systems engineering as profession in the future.

- Published: 2024-01-05
- Modified: 2024-01-08
- URL: https://www.mipac.com.au/insights/the-2-senior-control-systems-engineers-whose-paths-re-crossed-at-mipac/
- Categories: Insights, Just For Fun, Life at Mipac, Staff
- Tags: mipac, Staff Story

Senior Control Systems Engineer Mohamed (Mo) Sakr and Lead Control Systems Engineer Yasser Elshohna first met at college in Egypt. A decade and a half later, following diverse career paths which took them across the petrochemicals, oil and gas, mining and construction, water treatment and thermal power industries across two countries, they are colleagues again at Mipac. We sat down with both of them to discover how they ended up here, ask them about Mipac’s company culture and get their thoughts on the future of control systems engineering as a profession.

5 minute readSenior Control Systems Engineer Mohamed (Mo) Sakr and Lead Control Systems Engineer Yasser Elshohna first met at college in Egypt. A decade and a half later, following diverse career paths which took them across the petrochemicals, oil and gas, mining and construction, water treatment and thermal power industries across two countries, they are colleagues again at Mipac. We sat down with both of them to discover how they ended up here, ask them about Mipac’s company culture and get their thoughts on the future of control systems engineering as a profession. Mo (second from left, bottom row) with colleagues on the terrace of Mipac's Brisbane office. Yasser (left) with a Mipac colleague in British Columbia, Canada on a Mipac project with Teck Coal. Mipac: So, take us back to the very beginning. What did you both want to be want to be when you grew up? Yasser: I always wanted to be an engineer, actually. My dad is a chemical engineer and I admired what he was doing – he was my role model. Even though his work was stressful and he had a lot of responsibility, I saw this as meaning it would be enjoyable and challenging work. Mo: My story is similar, as my father was an electrical technician. I was also fascinated by computers and programming, so as a hobby I would get books from the library and go through programming tutorials. I didn’t envision myself becoming an electrical engineer – more like a programmer...

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> This article explores the importance of accurate instrumentation calibration, shedding light on best practices to ensure optimal performance within mineral processing operations.

- Published: 2024-01-04
- Modified: 2024-08-01
- URL: https://www.mipac.com.au/insights/instrumentation-calibration/
- Categories: Engineering Services, Glossary, Insights, Instrumentation

In the dynamic realm of mineral processing, the precision of instrument calibration stands as a cornerstone for operational excellence. This article explores the importance of accurate instrument calibration, shedding light on best practices to ensure optimal performance within mineral processing operations. Understanding Instrument Calibration Instrument calibration, at its core, is the process of comparing the measurements of an instrument against a known standard to ensure accuracy. In mineral processing, various instruments, including pressure gauges, temperature sensors, and flow meters, play pivotal roles in optimising the extraction and refinement of minerals. Three Types of Instrumentation Calibration Zero-Point Calibration Zero-point calibration involves setting the instrument to read zero when there is no input signal. This ensures the baseline measurement is accurate, providing a reliable reference point. Span Calibration Span calibration involves adjusting the instrument to correctly read a known value or span. This ensures the instrument's accuracy across its entire measurement range. Linearity Calibration Linearity calibration focuses on verifying the instrument's accuracy at various points within its range. This helps identify and rectify any non-linearities in the instrument's response. The Instrumentation Calibration Process The calibration process is a meticulous sequence involving several key steps: Preparation This phase includes gathering relevant calibration standards, ensuring a stable environment, and preparing the instrument for calibration. Measurement Accurate measurements are taken at multiple points across the instrument's range. These measurements serve as the baseline for adjustments. Adjustment Based on the measurements, adjustments are made to bring the instrument's readings in line with the established standards. Verification...

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> Find out what E and I (Electrical and Instrumentation Engineering) entails, its challenges & its role in the day-to-day operations of complex process plants.

- Published: 2023-12-19
- Modified: 2024-07-31
- URL: https://www.mipac.com.au/insights/powering-precision-with-e-and-i/
- Categories: Engineering Services, Glossary, Insights, Instrumentation

Electrical and Instrumentation Engineering (E and I) is the backbone of precision and control in complex process plants. This multifaceted discipline integrates electrical engineering with instrumentation technology to ensure the seamless functioning of critical industrial processes. In this article, we look at what E and I entails, its challenges, and its pervasive role in the day-to-day operations of complex process plants. What is Electrical and Instrumentation Engineering? Some definitions to start with: Instrumentation refers to the tools and devices that are used to measure, control, and monitor industrial processes. These tools and devices, which are known as instruments or measuring instruments, can be used to measure a wide range of physical quantities, such as temperature, pressure, flow rate, level, and pH. Instrumentation is an important aspect of modern industrial systems, as it allows operators to monitor and control processes in real-time, ensuring that they are operating efficiently and safely. The use of instrumentation can help improve productivity, reduce costs, and improve the quality of products. Instrumentation can be classified into several categories, including electrical instrumentation, mechanical instrumentation, and process instrumentation. Electrical instrumentation includes tools and devices such as voltmeters, ammeters, and oscilloscopes that are used to measure electrical quantities. Mechanical instrumentation includes tools and devices such as pressure gauges, flow meters, and thermometers that are used to measure mechanical quantities. Process instrumentation refers to the tools and devices that are used to measure and control industrial processes, such as temperature controllers and flow controllers. Understanding E and I: Making Things...

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> As you set your sights on 2024, building resilience will be crucial for your business' survival and success. Business resilience involves adapting quickly to changes while maintaining operations and safeguarding assets and personnel. To achieve this, leaders must proactively recognise the need for change and stay aware of internal and external dynamics. In this article, we share three key steps to make your mine more resilient in 2024, inspired by our friends at First Principles Consulting.

- Published: 2023-12-19
- Modified: 2024-08-20
- URL: https://www.mipac.com.au/insights/3-things-that-will-make-your-mine-more-resilient-in-2024/
- Categories: Analytics and Data Visualisation, Digital Solutions, Glossary, Insights
- Tags: business intelligence

As you set your sights on 2024, building resilience will be crucial for your business' survival and success. Business resilience involves adapting quickly to changes while maintaining operations and safeguarding assets and personnel. To achieve this, leaders must proactively recognise the need for change and stay aware of internal and external dynamics. Here are three key things that will make your mine more resilient in 2024:Establishing Early Warning Systems: Implementing robust Business Intelligence (BI) systems that go beyond historical data. Ensuring data accuracy and focusing on leading metrics to predict and address issues before they impact the bottom line. Accurate Troubleshooting: Establishing a clear, coherent operating model that prevents decay and complexity. Encouraging a holistic understanding of processes, documented procedures and accountability to diagnose problems quickly. Implementing Controlled Change: Embracing change efficiently by assessing its impact on people, securing commitment from leadership, providing sponsorship and offering change management training. Ensuring clear communication of objectives, expectations and accountabilities. Successful change implementation requires ongoing commitment, resource allocation and a strategic approach. Leaders play a crucial role in supporting the change process by fostering commitment, providing resources and monitoring progress. Starting a BI initiative is likened to an investment, not just insurance, and the best time to start is now. By following these steps, mining companies can become more resilient in 2024 and better equipped to navigate challenges and welcome long-term success. This post was inspired by this article from First Principles Consulting.

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> Around the world, more than 1 billion people volunteer annually for causes as diverse as their own backgrounds. On the 5th of December every year, these volunteers are recognised through the United Nations’ International Volunteer Day, a day to acknowledge and promote volunteerism locally, nationally and internationally. This International Volunteer Day, we want to highlight some of our Mipac team members who go above and beyond for our communities throughout the year, volunteering their time, energy and resources to causes they care about.

- Published: 2023-12-04
- Modified: 2023-12-18
- URL: https://www.mipac.com.au/insights/celebrating-our-mipac-volunteers-on-international-volunteer-day-2023/
- Categories: Insights, Just For Fun, Life at Mipac, News, Staff
- Tags: International Volunteer Day, Volunteering

5 min readAround the world, more than 1 billion people volunteer annually for causes as diverse as their own backgrounds. On the 5th of December every year, these volunteers are recognised through the United Nations’ International Volunteer Day, a day to acknowledge and promote volunteerism locally, nationally and internationally. This International Volunteer Day, we want to highlight some of our Mipac team members who go above and beyond for our communities throughout the year, volunteering their time, energy and resources to causes they care about. Here they are: Introducing our Mipac volunteers James Cramb Senior Control Systems Engineer, Mipac Volunteer with the Moreton Bay State Emergency Services Unit (SES) How long have you been volunteering with the SES? About 25 years. Why did you decide to get involved in this cause? The cause was of interest and it’s a great way of serving the community. What kinds of situations are you involved in over the course of your duties with the SES? As SES, we respond to many different types of activations as a result of disasters and emergencies, including cyclones, storms, floods, evacuation and assisting other emergency services at crime scenes, forensic searches, searches for missing persons and bush fires. What’s the most intense situation you’ve been involved in as a volunteer? Assisting the police in the search for a number of missing people over the years, coordinating tasking for the local area during the 2011 floods (and travelling to Grantham to assist in the search for missing flood...

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- Published: 2023-12-01
- Modified: 2025-04-22
- URL: https://www.mipac.com.au/insights/navigating-the-skills-gap-how-technology-is-revolutionising-the-mining-workforce/
- Categories: Digital Solutions, Glossary, Products

This article was originally published in the Australian Mining Review December 2023 issue. The Australian mining industry currently finds itself at a crossroads. According to a recent report by Deloitte which tracks the trends for mining and metals in 2023, many mine workers are at least age 46 and nearly 50% of skilled engineers are reaching retirement age in the next decade. A report by Engineering Australia estimates Australia has lost approximately $3. 8 billion of productivity and accrued $3. 9 million in avoidable recruitment costs due to the lack of the right talent. The skills shortage is very apparent in Australia. Across 2021-22, engineering vacancies across the nation increased by 80 per cent, compared to 42 per cent for all averaged Australian occupation vacancies. The engineering skills shortage is predicted to continue to rise. In 2023, Infrastructure Australia predicts labour demands to grow by 42,000 to a peak of 442,000 more than doubling the projected available supply. As a result of government investments in industries including public infrastructure, defence, and renewable energy, demand for engineers will continue to increase. However, the skills shortage isn’t only due to an ageing workforce. The mining industry also continues to face low recruitment numbers from the younger generation. As a result, there is now fierce competition between mining companies over the limited pool of skilled professionals. While large organisations are attractive to graduates due to their extensive graduate programs and international projects, smaller businesses can struggle to have a competitive edge. Furthermore, there...

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> Discover what IIoT is, its components, and its transformative impact on industrial automation.

- Published: 2023-11-29
- Modified: 2024-07-29
- URL: https://www.mipac.com.au/insights/what-is-iiot/
- Categories: Glossary, Mining, Mining 4.0 Consulting, Operational Technology
- Tags: industry 4.0

The Industrial Internet of Things (IIoT) has revolutionised the industrial landscape, creating a seamless web of interconnected devices. Imagine a mining operation where every machine communicates in real-time, optimising processes and maximising efficiency. This article delves into what is IIoT, its components, and its transformative impact on industrial automation. 8 min read What is IIoT? "IIoT is an extension of IoT into industrial settings, seamlessly integrating smart technologies into traditional industries. While IoT encompasses a wide range of applications, IIoT specifically focuses on enhancing efficiency, predictive maintenance, and data-driven decision-making in industrial processes. "The Industrial Internet of Things (IIoT) has evolved beyond being a phenomenon. It has become a force reshaping the landscape. As we delve into the world of IIoT, it's crucial to grasp its definition and significant impact within the context. In essence, IIoT is the integration of processes with smart technology. It involves bringing together sensors, actuators, connectivity and advanced data analytics to create an ecosystem where machines communicate and contribute to decision-making processes. Digital transformation can be a journey filled with possibilities and challenges. To navigate this path successfully, organisations rely on crafted transformation roadmaps that provide a structured guide. Key Elements of IIoT: Sensors, Actuators and Interconnected Devices At the heart of IIoT lies the interplay between sensors and actuators. These devices serve as organs within the realm by collecting data from various sources and transmitting it for analysis and action. Sensors play a role in detecting environmental changes such as temperature, pressure or vibration....

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> This article explores the importance of digital transformation roadmaps, providing an overview of how they foster innovation and success in...

- Published: 2023-11-28
- Modified: 2024-06-11
- URL: https://www.mipac.com.au/insights/digital-transformation-roadmaps/
- Categories: Mining, Mining 4.0 Consulting, Operational Excellence
- Tags: industry 4.0

In the changing world of mining and mineral processing, digital transformation has become a driving force. It's not a term; it represents a fundamental shift in the industry's operations. This article explores the importance of digital transformation roadmaps, providing an overview of how they foster innovation and success in these sectors. 6 min read Introducing Digital Transformation Roadmaps Digital transformation is not a one-time event but an ongoing process involving integrating technologies into all mining and mineral processing operations. It encompasses adopting technologies like IoT (Internet of Things), AI (Artificial Intelligence) and automation to improve efficiency, productivity and sustainability. This transformative shift is crucial for the future of the industry. It's vital to understand its implications. Digital transformation roadmaps are plans that outline the journey towards achieving maturity. Think of them as blueprints for achieving success. These plans outline the steps, goals and milestones that mining and mineral processing companies need to follow to leverage the potential of digital technologies. Digital transformation can be a journey filled with possibilities and challenges. To navigate this path successfully, organisations rely on crafted transformation roadmaps that provide a structured guide. The Importance of Digital Transformation Roadmaps In the transformation landscape, where technology offers endless opportunities and obstacles arise, organisations need a reliable compass to steer them in the right direction. This compass takes the form of a designed transformation roadmap. Let's delve deeper into how these roadmaps act as guiding forces for organisations; 1. Strategic Alignment Defining the Destination: A digital transformation roadmap...

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> In the dynamic landscape of the mining industry, the emergence of Mining 4.0 represents a paradigm shift, seamlessly blending traditional mining ...

- Published: 2023-11-28
- Modified: 2024-02-16
- URL: https://www.mipac.com.au/insights/mining-4-0-unveiling-the-future/
- Categories: Automation, Glossary, Mining, Mining 4.0 Consulting, Operational Technology
- Tags: industry 4.0

In the dynamic landscape of the mining industry, the emergence of Mining 4. 0 represents a paradigm shift, seamlessly blending traditional mining practices with cutting-edge technologies. At its core, Mining 4. 0 is a comprehensive approach that leverages the power of digitalisation, automation, and connectivity to enhance efficiency, safety, and sustainability in mining operations. 6 min read The Pillars of Mining 4. 0 Mining 4. 0 is built upon a foundation of interconnected technologies redefining the mining ecosystem. One of its fundamental pillars is the Internet of Things (IoT), where many sensors and devices collaborate to generate real-time data. This influx of data is then harnessed through advanced analytics, artificial intelligence (AI), and machine learning (ML) algorithms to extract valuable insights and optimise decision-making processes. Furthermore, the integration of automation is pivotal in achieving the objectives of Mining 4. 0. Autonomous vehicles, intelligent drilling systems, and robotic process automation are becoming integral components, streamlining operations and mitigating risks associated with human involvement in hazardous environments. Digital Transformation in Mining: Catalyst for Mining 4. 0 Digital transformation acts as the catalyst propelling the mining industry into the era of Mining 4. 0. It involves the holistic integration of digital technologies across the entire mining value chain, from exploration and extraction to processing and transportation. Let's explore how digital transformation orchestrates a revolution within each phase. 1. Exploration and Resource Assessment In the early stages of mining operations, digital transformation facilitates more accurate geological surveys and resource assessments. Advanced imaging technologies, such...

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> Mipac has delivered key changes to TCard in version 3.6.0, including insights, mobile responsiveness and more.

- Published: 2023-11-15
- Modified: 2025-01-20
- URL: https://www.mipac.com.au/insights/insights-mobile-responsiveness-and-more-with-tcard-3-6-0/
- Categories: Products, TCard

Mipac has delivered key changes to TCard in version 3. 6. 0:Insights - Building upon our TCard Insights, this release introduces improvements which include weekly and custom date range selection for the Plant Areas Report. You can also expect faster load times across a number of reports. Learn more about TCard Mobile Responsiveness - We understand the importance of being able to manage operational tasks on-the-go. With this release, key TCard functions have been optimised for mobile and tablet devices. From viewing the Task Board to diving into task details with the Task Dialog, TCard provides a seamless experience for users on various devices. Stability and Usability - As always, we're committed to providing the best experience for our users. This release includes various bug fixes and tweaks to enhance stability and usability. Enhance operating practice in as little as 4 weeks DOWNLOAD PRODUCT GUIDE Read more about Mipac's software What does a fully digital mineral process plant look like in 2025? What does a fully digital mineral process plant look like in 2025? In mining, getting the basics right delivers the most value. This is true in all areas of operations, but especially in mineral ... 19 Insights into Mipac Capabilities: Shaping the Future of Mining Operations 19 Insights into Mipac Capabilities: Shaping the Future of Mining Operations Process stability is a key driver to maximising production, enhancing safety and reducing waste. In this article we are going to provide some background and insight into how you can achieve...

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> After spending two weeks in Peru visiting local mining operations, attending PERUMIN 36, networking with local suppliers and gaining first-hand market insights through the Austmine Peru Mission, Mipac’s Sales and Marketing Manager Steven Cohen said it’s a country he’d definitely go back to. Find out why in this article.

- Published: 2023-11-13
- Modified: 2023-11-21
- URL: https://www.mipac.com.au/insights/austmine-peru-mission-a-success/
- Categories: Events, Insights, Life at Mipac, News, Staff
- Tags: Austmine, Events

After spending two weeks in Peru visiting local mining operations, attending PERUMIN 36, networking with local suppliers and gaining first-hand market insights, Mipac’s Sales and Marketing Manager Steven Cohen said it’s a country he’d definitely go back to. Find out why in this article.

2 min read After spending two weeks in Peru visiting local mining operations, attending PERUMIN 36, networking with local suppliers and gaining first-hand market insights, Mipac’s Sales and Marketing Manager Steven Cohen said it’s a country he’d definitely go back to. And that’s despite his trip being fraught with travel delays (it took him 50 hours to get back to Brisbane from Lima! ), altitude challenges and language barriers. What stood out to him most about his visit – as part of Austmine’s International Mining Mission to the country – was how welcoming and interested the local mining companies were. Mipac Sales and Marketing Manager Steven Cohen (third from left) on the Austmine Mission to Peru “They all had a real learning mindset,” he mused. “They were interested in what other mining operations were doing and what the industry trends were. The level of openness and curiosity of the Peruvian mining community was really positive and refreshing. ” Steven Cohen It was a trip that took him and the other ten attendees from Arequipa to Lima, stopping at Freeport McMoRan’s Cerro Verde Operations, various mining companies in Arequipa and Lima, the Peru Mining Innovation Hub and Antamina Mine. For two of the days, even the Australian Ambassador participated. “It was great to have that level of government support,” Steven said. Peru is one of Latin America’s fastest-growing economies, boasting rich deposits of minerals including copper, gold, silver, lead, zinc, natural gas and petroleum. As a dominant sector of the Peruvian...

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> The AVEVA World event held in San Francisco from 23-26 October 2023 brought together the industrial community to explore the latest trends and advancements in industrial software. With a focus on engineering smarter and operating better, the event offered a vibrant platform for learning and networking.

- Published: 2023-11-10
- Modified: 2024-06-05
- URL: https://www.mipac.com.au/insights/our-key-takeaways-from-aveva-world-2023/
- Categories: Analytics and Data Visualisation, AVEVA PI System, Events, Insights, Life at Mipac, News, Staff
- Tags: AVEVA World 2023, Events

The AVEVA World event held in San Francisco from 23-26 October 2023 brought together the industrial community to explore the latest trends and advancements in industrial software. With a focus on engineering smarter and operating better, the event offered a vibrant platform for learning and networking.

2 min readThe AVEVA World event held in San Francisco from 23-26 October 2023 brought together the industrial community to explore the latest trends and advancements in industrial software. With a focus on engineering smarter and operating better, the event offered a vibrant platform for learning and networking. From keynote presentations to hands-on training and customer presentations, participants had the opportunity to engage with experts, deepen their technical expertise and network with peers. Mipac's takeaways from AVEVA World 2023 For Mipac’s resident AVEVA expert, Senior Systems Specialist Daniel Qiao, the event was an opportunity to benchmark the work Mipac does against other companies, as well as seeing different ways of accomplishing the same task. “It was also interesting hearing about the roadmaps for development that AVEVA has for the future,” Daniel said. “As a business, AVEVA is trying to consolidate their platform offering (AVEVA Connect, AVEVA Data Hub, etc. ) and close any gaps where there is no official AVEVA product yet that solves a problem. “There is a lot more focus on the cloud and the data analytics, such as digital twins and machine learning, plus the overall connectivity of different systems and the sharing of data between different systems. ”Daniel also mentioned that there were interesting discussions about Industry 4. 0, ESG and how, by reducing costs and improving efficiencies, progress is made on ESG goals naturally as less resources are being used. Images: Dennis Grundel (front, left photo and right, right photo) and Daniel Qiao (second from...

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> From September 25-29, Mipac’s Operations Manager Brian Forrester and Lead Senior EI&C Systems Engineer Len Walker joined delegates from around the world at the PERUMIN 36 Mining Summit in Arequipa, Peru.

- Published: 2023-11-01
- Modified: 2023-11-21
- URL: https://www.mipac.com.au/insights/perumin-36-investing-into-mining-to-generate-welfare-and-sustainable-development/
- Categories: Events, Insights, Life at Mipac, Mining, News, Staff
- Tags: PERUMIN

From September 25-29, Mipac’s Operations Manager Brian Forrester and Lead Senior EI&C Systems Engineer Len Walker joined delegates from around the world at the PERUMIN 36 Mining Summit in Arequipa, Peru.

1 min read From September 25-29, Mipac’s Operations Manager Brian Forrester and Lead Senior EI&C Systems Engineer Len Walker joined delegates from around the world at the PERUMIN 36 Mining Summit in Arequipa, Peru. This event, which brought together mining experts, vendors, authorities and researchers, centred around the theme of ‘Investment that generates welfare and sustainable development,’ underlining the crucial role of mining investments in Peru's economic landscape. PERUMIN is the largest mining convention in Peru, and, as Brian noted, Mipac aims to further strengthen ties with companies in the South American mining sector. Already, Mipac has been involved in some significant projects in the country, including SPCC Copper Smelter and Quellaveco. Globally, Peru's position as a mining country is pivotal. Its abundant mineral resources, coupled with a dedication to responsible mining, make it an attractive hub for global mining investments. Peru not only provides valuable minerals but also fosters opportunities for international collaboration and growth. PERUMIN 36 was a testament to Peru's commitment to mining excellence and sustainable development, bringing together diverse voices from the mining industry, fostering partnerships, innovation and knowledge exchange. Images: Mipac Operations Manager Brian Forrester at PERUMIN36 in Peru.

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- Published: 2023-11-01
- Modified: 2025-04-22
- URL: https://www.mipac.com.au/insights/zooming-out-a-proven-strategy-for-successful-project-delivery/
- Categories: Digital Solutions

This article was originally published in the Australian Mining Review November 2023 issue. Innovative solutions grounded in real-world experience are the best approach to conquering the complex challenges facing the mining industry today, according to leading engineering services company, Mipac. Over three decades and with 650 projects under their belt, the company has tried and tested solutions to complex problems across the entire mining value chain, from the design and commissioning stages of a project right through to configuration and optimisation. Their preferred approach? Zooming out. Identifying bottlenecks and interdependencies. Examining the whole mining value chain and every layer of the automation pyramid to discover hidden opportunities to increase productivity, efficiency and reliability of the system. It’s a strategy the company has been applying since its humble beginnings in Queensland, when a small group of ambitious engineers at MIM Holdings saw a gap in the engineering services industry and jumped in the deep end. And it’s a strategy that’s paid off: today, the company boasts a team of 120+ electrical, instrumentation, control system, process and software engineers with in-depth site experience from 100+ mine sites in over 50 countries. There are other reasons the company prefers to take a whole-of-value-chain approach: 1. Today’s challenges are not tomorrow’s challenges. Since 2007, Ernst and Young has been compiling a list of the top 10 business risks and opportunities facing the mining and minerals sector. Cost reduction considerations, consolidation and capital management prefaced resource nationalism, global skills shortages and a tightening economy. More...

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> Andrew Hislop is a Process Control Engineer with a background in pharmaceuticals and explosives manufacturing. Now working on some of Mipac’s biggest projects on the African continent, we sat down with him to find out more about his career journey, the kinds of projects he’s working on and the things he’s learnt since joining Mipac just under two years ago.

- Published: 2023-10-23
- Modified: 2024-02-12
- URL: https://www.mipac.com.au/insights/from-pharmaceuticals-in-melbourne-to-processing-plants-in-africa-andrews-story/
- Categories: Insights, Just For Fun, Life at Mipac, Staff
- Tags: mipac, Staff Story

Andrew Hislop is a Process Control Engineer with a background in pharmaceuticals and explosives manufacturing. Now working on some of Mipac’s biggest projects on the African continent, we sat down with him to find out more about his career journey, the kinds of projects he’s working on and the things he’s learnt since joining Mipac just under two years ago.

5 minute read Andrew Hislop is a Senior Control Systems Engineer with a background in pharmaceuticals and explosives manufacturing. Now working on some of Mipac’s biggest projects on the African continent, we sat down with him to find out more about his career journey, the kinds of projects he’s working on and the things he’s learnt since joining Mipac just under two years ago Andrew, thanks for chatting to us! Can you tell us a bit more about your background? Sure! Before I was at Mipac I was a process engineer for biotechnology and pharmaceutical company, CSL Behring, in Melbourne. Prior to this I was at Orica, working in sodium cyanide manufacturing and ammonium nitrate explosive manufacturing in Gladstone. I also did a stint in the Orica head office in a strategic marketing and technology role specifically around cyanide products. Those are three quite different experiences. What did you study? Chemical engineering, then later an Advanced Diploma in Industrial Automation. And you’ve not faced any issues working across different industries? Not at all. Other than some specific equipment and processes, a lot of the technologies used are cross-functional. A pump is a pump, a conveyor is a conveyor. The only thing that changes is the product. If you understand how equipment works, how processing works, how automation, electrical and mechanical engineering works, I actually think it’s good bringing cross-pollination of industries, because there are a lot of learnings you can take from one to the other. So, why did you...

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> This article looks into the significance of delay accounting in mining and mineral processing operations, explores its benefits, and discusses key providers ...

- Published: 2023-10-19
- Modified: 2024-02-16
- URL: https://www.mipac.com.au/insights/delay-accounting-in-mining/
- Categories: Analytics and Data Visualisation, Glossary, Operational Technology
- Tags: industry 4.0

In the world of mining and mineral processing, downtime is not just a minor inconvenience; it can translate into substantial financial losses and operational setbacks. To address this challenge, the industry has turned to delay accounting, sometimes called downtime reporting, as a vital tool to mitigate the cost and perils of downtime and delays. This article looks into the significance of delay accounting in mining operations, explores its benefits, and discusses key providers of delay accounting software like RT Duet. Additionally, we will examine the advantages and challenges of utilising such software tools to manage and optimise operations. Understanding delays and downtime in mining and mineral processing In mining and mineral processing, downtime refers to any period when essential equipment or processes are not operational. These industries are highly process-intensive, and even a minor disruption can lead to significant financial losses. Downtime and delays can occur for various reasons, including equipment failures, maintenance activities, material shortages, and workforce issues. Effective delay accounting is essential to understand, measure, and mitigate these disruptions. Delay accouting in mining - how much will cost to stop The cost of downtime and delays The cost of not being operational in mining and mineral processing is a multifaceted issue. It includes the immediate expenses of halted production and its long-term impact on productivity and profitability. The critical cost elements include: Lost production: downtime directly results in reduced production output, leading to missed production targets and decreased revenue. Maintenance and repairs: often, equipment failures necessitate costly repairs...

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> This article looks at impactful data visualisation for mining, offering insights and examples to illustrate how it can effectively communicate complex trends ...

- Published: 2023-10-19
- Modified: 2024-10-04
- URL: https://www.mipac.com.au/insights/data-visualisation-for-mining/
- Categories: Analytics and Data Visualisation, Glossary, Operational Technology
- Tags: industry 4.0

In today's data-driven world, the mining industry is no exception to the relentless influx of information that forms the backbone of decision-making. In an era where the sheer volume and complexity of data can be overwhelming, data visualisation emerges as a powerful tool capable of unlocking understanding and interpretation with remarkable speed and effectiveness. This article look at data visualisation for mining, offering insights and examples to illustrate how it can effectively communicate complex trends, production data, and financial metrics, empowering decision-makers to drive operational efficiency. Summarising business trends The mining industry operates within ever-changing market conditions and trends. In this dynamic landscape, decision-makers and plant operators are looking to adapt their strategies to stay competitive. Data visualisation, through captivating charts, graphs, and geographic representations, offers a means of identifying and understanding these trends. Visual thinkers thrive on storytelling underpinned by images, and data visualisation is our canvas for conveying the intricate narrative of the mining industry's trends. Whether it's the visual representation of fluctuating commodity production and extraction dynamics or the specific performance of a single process, data visualisation allows us to encapsulate complex information into easily digestible graphic formats. This, in turn, enables operators and stakeholders to recognise patterns, identify opportunities, and adjust their strategies accordingly, resulting in a more agile and competitive industry. The power of data visualisation for mining Communicating financial metrics Financial data forms the bedrock of mining industry decision-making. From monthly production reports to corporate publications, these metrics drive critical choices that affect the...

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> This article explores what a data historian is and the crucial role of data historians in industrial processes

- Published: 2023-10-19
- Modified: 2024-06-05
- URL: https://www.mipac.com.au/insights/crucial-role-data-historians/
- Categories: Analytics and Data Visualisation, AVEVA PI System, Glossary, Operational Technology
- Tags: industry 4.0

In the ever-evolving landscape of industrial process industries, data is king. The ability to collect, store, and analyse vast amounts of data is not only a competitive advantage but also a necessity for optimising operations and ensuring compliance with regulations. Data historians are an essential tool in this context. This article explores what a data historian is, its importance in industrial process industries, how it differs from SQL databases, the features and components of different types of historians, effective implementation, and the many benefits of their operation. We'll also delve into the future of data historians, the current market, and key industry players. What is a data historian? A data historian is a specialised software system that records, stores and manages vast quantities of time-series data generated by industrial processes. These systems play a pivotal role in industries like manufacturing, energy, oil and gas and mineral processing. Data historians are designed to capture data at high speeds, with precise timestamps, and often with redundant storage to ensure data integrity. The importance of data historians Data historians are the unsung heroes of industrial process industries, enabling real-time analysis, historical data retrieval, regulatory compliance, and operational optimisation. They serve as the foundation for data-driven decision-making in the era of Industry 4. 0, playing a pivotal role in ensuring businesses can thrive in a data-rich environment. Real-time data analysis: Data historians collect and store real-time data, allowing for immediate analysis and decision-making. This is crucial when swift responses are necessary to prevent operational...

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> The latest data analytics in mining intelligence firm ABI Research recently projected global miners data analytics spend will reach a staggering $1.4 billion by 2030.

- Published: 2023-10-13
- Modified: 2024-05-17
- URL: https://www.mipac.com.au/insights/harnessing-data-analytics-in-mining/
- Categories: Analytics and Data Visualisation, Glossary
- Tags: industry 4.0

Data analytics in mining has emerged as a game-changing technology at the heart of the industry's quest for greater efficiency and sustainability. Global technology intelligence firm ABI Research reported this week that mining companies worldwide are making substantial investments in data analytics, projecting that their spending will soar to a staggering $1. 4 billion by 2030, a substantial increase from the $780 million allocated this year. This surge in investment is not just a random occurrence; it's part of a deliberate strategy to leverage data analytics to enhance yields, optimise operations, and ultimately bolster the bottom line. ABI Research scrutinised the digital transformation initiatives of six of the world's largest mining companies - Anglo American, ArcelorMittal, BHP Billiton, Glencore, Rio Tinto, and Vale - to ascertain the impact of their digital investments on their financial performance. "The results revealed that investments made by ArcelorMittal, Glencore, and Vale have not yet significantly grown the bottom line. While correlation doesn't necessarily mean causation, BHP Billiton is deploying digital technologies across its operations and achieving some impressive financial metrics," says Michael Larner, Industrial and Manufacturing Research Director at ABI Research. Transforming mining operations with data analytics Mining giants like Rio Tinto and Anglo American have harnessed data analytics to transform their operations in innovative ways: Rio Tinto's Automation: Rio Tinto has embraced automation to a remarkable extent, automating significant portions of its mining operations. This shift has not only improved efficiency but also enhanced safety, as it reduces workers' exposure to hazardous environments....

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> Explore the transformative power of industrial analytics, its current role in diverse industries, and the promising trends that will shape the future of data-driven decision-making.

- Published: 2023-10-12
- Modified: 2024-02-16
- URL: https://www.mipac.com.au/insights/the-power-of-industrial-analytics/
- Categories: Analytics and Data Visualisation, Glossary, Operational Technology
- Tags: industry 4.0

Explore the transformative power of industrial analytics, its current role in diverse industries, and the promising trends shaping the future of data-driven decision-making. 5 min read TL:DR Industrial analytics is reshaping industries like mining, oil and gas, energy, and water management. Challenges in implementation include data integration, cybersecurity, talent shortage, and scalability. Future trends include AI and ML for predictive analytics, edge analytics for real-time decision-making, and Industry 4. 0 integration. Enhanced data visualisation will make insights accessible to a wider range of users, furthering the potential of industrial analytics. In today's data-driven world, industrial analytics has emerged as a vital tool for companies in various sectors to optimise production, reduce costs, and increase revenue. The adoption of the Industrial Internet of Things (IIoT) and the proliferation of industrial data have further accelerated the demand for sophisticated analytics solutions. However, despite its growing importance, "industrial analytics" remains a loosely defined term, encompassing a wide range of process data analysis tools with diverse features and purposes. This article delves into the world of industrial analytics, exploring its role in different industries, such as mining, mineral processing, oil and gas, energy, and water. Industrial analytics: a defining overview Before delving into its applications across industries, let's have a go at defining industrial analytics. Industrial analytics is the practice of collecting, processing and analysing data generated within industrial processes to extract valuable insights. It aims to improve operational efficiency, enhance product quality, reduce downtime, and ensure safety and compliance. The rise of the...

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> When she was 10, she was already tutoring younger kids in maths – in between trying to sell coconuts on her local beach in Itaituba, Brazil. She’s interned in a bank, taught at a university, and came to Australia on holiday with just one bag, never intending to stay.

- Published: 2023-09-29
- Modified: 2024-01-29
- URL: https://www.mipac.com.au/insights/she-was-a-10-year-old-maths-tutor-before-she-became-an-engineer-nagilas-story/
- Categories: Engineering Services, Insights, Just For Fun, Life at Mipac, Staff
- Tags: mipac, Staff Story

When she was 10, she was already tutoring younger kids in maths – in between trying to sell coconuts on her local beach in Itaituba, Brazil. She’s interned in a bank, taught at a university, and came to Australia on holiday with just one bag, never intending to stay. We sat down with Mipac Control Systems Engineer Nagila Ribeiro to talk about her career journey to date, including why she chose to study engineering, how she’s dealt with gender discrimination along the way and why she turned down a job offer with a major Australian mining company to join the Mipac team earlier this year.

5 minute read When she was 10, she was already tutoring younger kids in maths – in between trying to sell coconuts on her local beach in Itaituba, Brazil. She’s interned in a bank, taught at a university, and came to Australia on holiday with just one bag, never intending to stay. We sat down with Mipac Control Systems Engineer Nagila Ribeiro to talk about her career journey to date, including why she chose to study engineering, how she’s dealt with gender discrimination along the way and why she turned down a job offer with a major Australian mining company to join the Mipac team earlier this year. Nagila, take me back to the start - how did you decide to become an engineer? When I was a child, I used to play with a lot of games, because my parents had a video game store. I think when you do this, you naturally help develop the logical part of your brain! My brother also became an engineer. It started from a young age, then... Yes, I think so. I used to like building things, too. For example, my dad had a room with a lot of tools and I tried to build a treehouse by myself. I did a lot of things like that. When I got older, I also spent my holidays solving maths exercises at home... For fun? ! Yes! Friends actually hired me to teach their children maths. When I was 10 years old, I was...

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> It’s been six months since Process Engineer Andrew Yang made the move from Townsville to Brisbane to join Mipac’s Process Optimisation Team and, whilst he misses the affordable housing and beach walks of the tropics, he hasn’t looked back. Why? Because at Mipac, he’s part of a team that is future-focused and innovative. He has the opportunity to make change. Oh, and he can take his mum out for lunch without having to get on a plane. We sat down with Andrew to find out more about his first 6 months with Mipac.

- Published: 2023-09-25
- Modified: 2023-10-04
- URL: https://www.mipac.com.au/insights/tropical-beaches-to-tankhouse-specialist/
- Categories: Engineering Services, Just For Fun, Process Control, Process Optimisation, Staff
- Tags: mipac, Staff Story

4 minute read It’s been six months since Process Engineer Andrew Yang made the move from Townsville to Brisbane to join Mipac’s Process Optimisation Team and, whilst he misses the affordable housing and beach walks of the tropics, he hasn’t looked back. Why? Because at Mipac, he’s part of a team that is future-focused and innovative. He has the opportunity to make change. Oh, and he can take his mum out for lunch without having to get on a plane. We sat down with Andrew to find out more about his first 6 months with Mipac. Hi Andrew, thanks for chatting to us! What made you decide to move to Brisbane and join Mipac? I’ve always known a lot about Mipac. I used to work at Copper Refineries Pty Ltd (CRL) – Glencore’s electrolytic copper refinery in Townsville – and was part of the welcoming committee during a Mipac business development visit in 2022. During the visit, Mipac presented SMART Tankhouse, which I found interesting. When I saw a job ad from Mipac for a tankhouse specialist shortly after, I jumped at it. There aren’t many tankhouses in Australia, nor software related to tankhouses. SMART Tankhouse is such a cool specialised application and Mipac is trying to modernise what is a relatively mature technology with this software. This really appealed to me. Why was that something you wanted to be a part of? You know, when you work in operations you can see all the things you should do or...

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> Industrial automation in mining has emerged as the driving force behind a groundbreaking transformation known as Mining 4.0.

- Published: 2023-09-25
- Modified: 2024-02-16
- URL: https://www.mipac.com.au/insights/industrial-automation-in-mining/
- Categories: Automation, Glossary, Operational Technology
- Tags: industry 4.0

In the ever-evolving landscape of the mining industry, industrial automation in mining has emerged as the driving force behind a groundbreaking transformation known as Mining 4. 0. 5 min read Mining 4. 0: Revolutionising the industry through industrial automation In the heart of some of the most remote and rugged terrains on Earth lies an industry undergoing seismic transformation. The mining industry, often characterised by its labour-intensive and traditional practices, is embracing a new era known as Mining 4. 0. This transformation is driven by the integration of cutting-edge technologies, with industrial automation playing a pivotal role. In this article, we will delve into how Mining 4. 0 is revolutionising the mining industry, focusing on the impact of industrial automation. The evolution of Mining 4. 0 Mining has been essential for human civilisation for centuries, providing the raw materials that power economies and shape societies. However, the industry has yet to be known for its rapid adoption of advanced technologies. Historically, mining operations have been characterised by heavy machinery, manual labour, and sometimes hazardous conditions. The advent of Mining 4. 0 represents a profound shift. It is the mining industry's response to the Fourth Industrial Revolution, marked by the integration of digital technologies into every aspect of the operation. This transformation is driven by the recognition that mining can no longer rely solely on brute force and traditional methods to remain competitive and sustainable. The role of industrial automation in Mining 4. 0 Industrial automation is at the core of...

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> Discover how Mipac’s control systems engineering expertise helped stabilise APA’s Diamantina Power Station, ensuring reliable power in a remote grid.

- Published: 2025-06-12
- Modified: 2025-06-12
- URL: https://www.mipac.com.au/insights/portfolio/control-systems-engineering-partner-apa-dps/
- Portfolio Categories: APA, Australasia, AVEVA PI System, Client, Control system solution, Data Management / Operational Technology, Industry, Location, Power & renewables, Predictive software implementation, SCADA/Control system, Siemens, Solution/Service

Control systems engineering partner for APA's Diamantina Power Station Keeping the lights on in Mount Isa Location: Mount Isa, Queensland, Australia When you’re running the only major power station in a remote grid, there’s no room for error. APA’s Diamantina Power Station (DPS), located near Mount Isa in north-west Queensland, plays a critical role in supplying power to both industry and residents in the region. Isolated from the National Electricity Market, the area relies on a localised grid – the North West Power System – meaning DPS must deliver stability, reliability and precision with every watt it generates. But early in the plant’s life, the collapse of the original Engineering, Procurement, and Construction Management (EPCM) contract during commissioning left APA without the documentation, support or system insights needed to operate the plant with confidence. Without a stable control systems foundation, the challenges of load variability, tight modification windows, and an inflexible DCS made day-to-day operations complex and high risk. A long-term partnership built on trust Mipac was first engaged in 2014 to help APA bridge the gap between the delivered Siemens control system and what was needed for stable, efficient operations. What began as a role in commissioning and historian integration soon developed into a long-standing relationship. Over nearly a decade, Mipac has acted as the lead control systems engineering partner for APA DPS – becoming a trusted extension of the site’s team and a consistent source of engineering clarity in a complex environment. Tailored solutions for a unique grid...

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> Through modernizing its process control infrastructure, upgrading its software and creating an operator interface within the DCS, Mipac helped this North American smelter to improve reliability, enhance operator efficiency and maintain accuracy.

- Published: 2025-03-25
- Modified: 2025-04-01
- URL: https://www.mipac.com.au/insights/portfolio/enhanced-operational-stability-north-american-smelter/
- Portfolio Categories: Control system solution, Industry, Location, Mining, minerals & metals, North America, Solution/Service

Transforming Legacy Systems Enhancing Operational Stability at a North American Smelter Location: North America Background and context This North American mineral processing operation is one of the world's largest integrated copper mining, smelting, and refining facilities. Its activities span the entire copper production process, from mining to producing high-purity copper cathodes, gold, silver, and molybdenum as by-products. The operation is known for its focus on sustainability, including renewable energy investments and pollution reduction. However, with systems dating back to the late 1990s, some critical infrastructure at the operation required modernization to meet today’s operational and reliability standards. The challenge This smelter’s advanced control system for the flash-converting furnace relied on outdated hardware and unsupported software. The system was running into obsolescence, posing a risk of outages and interruptions to the copper production process. Key challenges included:Hardware limitations: The system was running on a standalone Windows NT computer. Software obsolescence: The application was built and is running on legacy systems that are no longer supported. Data management issues: The system relied on Excel models and lab assay data that required integration into modern environments. Additionally, the client sought to transition control room operations to the Distributed Control System (DCS), eliminating the need for operators to interact with the standalone systems. Mipac's approach Mipac’s expertise in copper processing and automation enabled the team to anticipate challenges and craft a robust solution. The project was designed to ensure seamless migration and integration while maintaining operational continuity. Key steps in the approach included:Platform modernization:...

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> Ok Tedi increases gold recovery by more than 7% with process plant digital transformation. Here's how they did it.

- Published: 2024-11-11
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/portfolio/ok-tedi-mpa/
- Portfolio Categories: Australasia, Client, Industry, Location, Mining, minerals & metals, Mipac Software, MPA, Ok Tedi, Product, Solution/Service

Ok Tedi MPA Location: Papua New Guinea Technical Specs: AVEVA PI System and MPA Download case study Ok Tedi increases gold recovery by more than 7% with process plant digital transformation In 2018, Ok Tedi’s management was frustrated by low gold and copper recovery rates. Their plant was unstable, the equipment unreliable, and operators were running it in manual mode. The business knew there were many areas that could be upgraded, so it set up a Processing Improvement team to address the issues. Today, the Papua New Guinean operation has completely transformed their processes, automated the plant, and introduced a software platform that has enabled the Met team to raise copper recovery by 2. 4% and gold recovery by 7. 4%. Here’s how they did it. Before: The illusion of manual control The team at Ok Tedi was always looking for ways to increase reliability in their process plant. They wanted to safely reach production targets for mine’s full lifespan. However, in 2018, declining ore quality and other production challenges led to reduced gold and copper recovery rates. This decline caused the metallurgy team to lose trust in their automated control system and shift to manual plant operations. “We see this situation with many minerals processing plants,” says Glen Johnson, Product Manager at Mipac. “It’s very common that the operator has put a control loop into a manual mode and they've set a fixed setpoint for it, so it's no longer running optimally. And, yes, it may appear stable, but...

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> Mipac implemented its RtDUET software to provide KCC with enhanced visibility into equipment downtime, standardised data collection, and automated reporting capabilities.

- Published: 2024-09-06
- Modified: 2024-10-30
- URL: https://www.mipac.com.au/insights/portfolio/glencore-kcc-rtduet-downtime/
- Portfolio Categories: Africa, Client, Copper Monitor, Glencore, Industry, Location, Mining, minerals & metals

GlencoreKamoto Copper Company RtDUET Downtime Reporting Democratic Republic of the Congo Copper, Cobalt Mining Project Overview Kamoto Copper Company (KCC), a Glencore-owned mining and refining complex in the Democratic Republic of Congo, faced significant challenges in maximising its production efficiency and reliability. Despite a substantial investment in infrastructure, KCC struggled to achieve optimal returns due to equipment downtime and a lack of standardized data collection and analysis. To address these issues, KCC sought the expertise of Mipac, a company renowned for its work in reliability and maintenance optimisation. Drawing on its experience with similar projects, particularly at Mount Isa Mines, Mipac implemented its RtDuet software to provide KCC with enhanced visibility into equipment downtime, standardised data collection, and automated reporting capabilities. Background KCC is an integrated facility of 2 sites, KTC the mine and concentrator and Luilu which is the Refinery. KCC takes ore and transforms it all the way to copper cathode, which is high purity copper, so it is a large operation with a lot of different metallurgical operations. Glencore now owns these facilities and produces both Copper and Cobalt. Kamoto has a fantastic orebody and a large investment had been made in the infrastructure of the mine and plant, but they had struggled with the returns so far. Mipac was contacted by KCC as some of their team knew of our work with RtDUET from Mount Isa Mines. Project Scope Mipac installed and configured RtDUET to automatically capture the equipment downtime at KCC for both their KTC...

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> MIM had an ERP within their operation but found it was too complicated for operators to use and was not suitable for managing operator tasks across crews in a 24/7 operation.

- Published: 2024-08-26
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/portfolio/glencore-mount-isa-mines-tcard/
- Portfolio Categories: Australasia, Client, Glencore, Industry, Location, Mining, minerals & metals, Mipac Software, Product, Solution/Service, TCard

Glencore Mount Isa Mines TCard implementation Australia Mining Software Download the case study Background Mount Isa Mines Limited (MIM) operates copper, lead, zinc and silver mines near Mount Isa, Queensland, as part of the Glencore group. Project Scope MIM had, and continues to use, an ERP within their operation but found it was too complicated for operators to use and was not suitable for managing operator tasks across crews in a 24/7 operation. While daily tasks were being well managed, irregular tasks were being missed, causing disruption when faults or blockages occurred. The lack of responsibility and automatic recurrence with the original task management system made monitoring these tasks difficult and would ultimately lead to disrupted production, downtime and additional costs. Solutions MIM's main objectives for a task management solution were to: Spread the workload so the same crew were not always doing a particular task Make the task management list coherent so that everyone manages the same tasks in a consistent manner Be able to embed links to manuals, training, SWIs, and photos so they are easily accessed while the task is underway Ensure the system worked with the operation's roster and continuous shift cycles Improve transparency and reporting across the operation Give the operators a sense of purpose and recognition for good performance Results Once TCard was implemented at MIM, they were able to: Manage all the tasks onsite, 24/7 with multiple shifts Introduce specific interval-led tasks to address regular blockage and downtime problems with their chiller system...

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> MinRes requested Mipac to undertake a plant audit to ascertain recommendations for process and control improvements through the supply of a detailed report.

- Published: 2024-07-15
- Modified: 2024-08-20
- URL: https://www.mipac.com.au/insights/portfolio/mineral-resources-wodgina-instrument-audit/
- Portfolio Categories: Audits, Australasia, Client, Industry, Instrumentation, Audits and Process Optimisation, Location, Mining, minerals & metals, Solution/Service

Mineral Resources Limited Wodgina Instrumentation Audit Australia Lithium Mining Background The Wodgina lithium operation is located approximately 120km south of Port Hedland in the Pilbara region of Western Australia. As one of the world’s largest known hard rock lithium deposits, this asset forms part of an unincorporated joint venture between Mineral Resources Limited (MinRes) (50%) and leading battery chemicals producer Albemarle Corporation (50%). MinRes manages all mining operations at Wodgina, including a spodumene concentrate processing plant featuring three trains each with a capacity of 250,000 tonnes of 6% spodumene product. Spodumene produced at Wodgina is transported by road to Port Hedland for export to global markets. Project Scope An opportunity was identified to improve the plant operations, stability, control and throughput at the Wodgina lithium mine. MinRes requested Mipac to undertake a plant audit to ascertain recommendations for process and control improvements through the supply of a detailed report. Following this audit, Mipac was also commissioned to undertake additional work, including:An instrumentation audit to ascertain if the installed instrumentation (COS to Tails) was in working order and calibrated correctlyDrafting of P&ID markups to as-built documents, including a final review and revision by a Mipac Lead Engineer prior to the final issueThe instrument audit provided a roadmap for improvement projects that Mipac is continuing to provide assistance with. Project Challenges Wodgina’s three-train lithium processing plant did not have As-Built Process and Instrumentation Diagrams (P&IDs). Performance of all site instruments was uncertain, resulting in unplanned downtimes and increased labour and engineering requirements....

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> Mipac implemented RtDUET for MUMI for 10 machine centres, with the possibility of expanding the scope of RtDUET in the future.

- Published: 2024-07-09
- Modified: 2024-10-30
- URL: https://www.mipac.com.au/insights/portfolio/glencore-mining-mumi-rtduet/
- Portfolio Categories: Africa, Client, Copper Monitor, Glencore, Industry, Location, Mining, minerals & metals

GlencoreMutanda Mining MUMI RtDUET Downtime Reporting Democratic Republic of the Congo Copper Mining Project Overview Mipac were requested to implement RtDuet for MUMI to 10 machine centres, with the possibility of expanding the scope of RtDuet in the future in order to improve their reporting of production and operations. Background Mutanda Mining is a copper and cobalt mine and metallurgical plant located in the Congo. The site is owned by Glencore and they wanted to improve their reporting of production and operations. First, they implemented the AVEVA PI historian and then MUMI visited their sister site, Kamoto Copper Company (KCC), to learn what systems they were using. Mipac had implemented RtDuet for KCC and so they recommended it to MUMI, who contacted Mipac and started discussions and demonstrations to get a project going. Project Scope Mipac facilitated remote workshops to define the configuration for RtDuet, including: Machine centres Event triggers Time usage model Reason Tree Mipac configured 10 machine centres for MUMI, with the potential to increase this number in the future by easily expanding the RtDuet license. Mipac also worked with other Glencore personnel to implement their new global standard Time Usage Model and Reason Tree. This Time Usage Model took learnings from Glencore operations around the world and applied them in a standard simplified manner. Mipac took this information and used it to build out the configuration for RtDuet. Mipac provided training for the MUMI project team, in a “train the trainer” method, so that the MUMI individuals...

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> Following some major breakdowns on site, and in line with other major asset upgrades, OTML contacted Mipac to help source an asset management system which would tell them in advance (before a breakdown) which equipment or asset required maintenance and when, as well as giving them a forecast into the results that could be achieved if assets were operating properly. The main goal was to improve production, reduce the need for maintenance and increase asset reliability. OTML was particularly interested in futuristic solutions which contained a level of Artificial Intelligence capability to help them achieve these goals. Specifically, Mipac was engaged to complete an evaluation of potential options for an Asset Management System at Ok Tedi and source the best possible solution for deployment on the site.

- Published: 2024-06-11
- Modified: 2025-06-18
- URL: https://www.mipac.com.au/insights/portfolio/asset-management-system-at-ok-tedi/
- Portfolio Categories: Australasia, Brownfield, Client, Industry, Instrumentation, Audits and Process Optimisation, Location, Mining, minerals & metals, Miscellaneous, Ok Tedi, Solution/Service

Ok Tedi Mining Limited Provisions of Asset Management System Papua New Guinea Aspen Mtell® Mining Background The Ok Tedi Mine, 100% owned by Ok Tedi Mining Limited (OTML) is an open-pit copper and gold mine located near the headwaters of the Ok Tedi River in Papua New Guinea’s Western Province. Mipac has been working with OTML for many years, including on projects such as the Automation Roadmap project, Power Improvement Project and Processing Asset Renewal Project. For this reason, the team has a deep understanding of the Ok Tedi site and its challenges, as well as a strong relationship with the local operations team. Project Scope Following some major breakdowns on site, and in line with other major asset upgrades (for example those covered in the Power Improvement and Processing Asset Renewal projects that Mipac is currently working on at Ok Tedi), OTML contacted Mipac to help source an asset management system which would tell them in advance (before a breakdown) which equipment or asset required maintenance and when, as well as giving them a forecast into the results that could be achieved if assets were operating properly. The main goal was to improve production, reduce the need for maintenance and increase asset reliability. OTML was particularly interested in futuristic solutions which contained a level of Artificial Intelligence capability to help them achieve these goals. Specifically, Mipac was engaged to complete an evaluation of potential Asset Management Systems for Ok Tedi and source the best possible solution for deployment on the site....

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> This Kiunga Operations Control and Instrument Upgrade project profile showcases Mipac’s work at Kiunga, Ok Tedi’s concentrate handling, storage and ship loading facility. This work forms part of the bigger Ok Tedi Processing Asset Renewal (PAR) Project, an ongoing collaboration between Mipac and Ok Tedi Mining Limited (OTML).

- Published: 2024-04-12
- Modified: 2024-10-30
- URL: https://www.mipac.com.au/insights/portfolio/kiunga-upgrade/
- Portfolio Categories: ABB, Australasia, Brownfield, Client, Control system solution, Industry, Instrumentation, Audits and Process Optimisation, Location, Mining, minerals & metals, Miscellaneous, Ok Tedi, SCADA/Control system, Solution/Service

Ok Tedi Kiunga Operations Control and Instrument Upgrade Papua New Guinea ABB 800xA DCS Mining Project Overview The Ok Tedi Mine is the longest running open-pit copper, gold and silver mine in Papua New Guinea. Located near the headwaters of the Ok Tedi River, at Mt. Fubilan in the Western Province, it is 100% PNG owned and contributes 7. 4% to the nation’s economy. About 60 thousand tonnes of ore is mined at Ok Tedi each day, from a pit covering 2. 6 square kilometres, before it is delivered to the mill for processing. Once processed, copper-gold concentrate is transported along a pipeline to the port of Kiunga, where there is a filtration plant, concentrate stockpile, and barge loading facilities. From Kiunga, the concentrate is shipped to Port Moresby and then exported. This project profile showcases Mipac’s work at Kiunga, Ok Tedi’s concentrate handling, storage and ship loading facility. This work forms part of the bigger Ok Tedi Processing Asset Renewal (PAR) Project, an ongoing collaboration between Mipac and Ok Tedi Mining Limited (OTML). Kiunga port facility, Ok Tedi Ok Tedi's Kiunga port facility Background In 2019, Ok Tedi (OTML) identified that due to the ageing of its plant and equipment, some of the mine’s facilities needed a massive upgrade or overhaul. It was identified that the Kiunga Port facility was collapsing into the Ok Tedi River as the riverbed had sedimented over the years. Also, the plant’s electrical facilities were in a critical state, there was minimal automation and...

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> In May 2022, we were engaged by Anglo American’s Quellaveco operations team to support the start-up of its concentrator. We were chosen to complete this work due to our expertise with the PCS7 system and our copper concentration process knowledge.

- Published: 2024-03-19
- Modified: 2024-06-17
- URL: https://www.mipac.com.au/insights/portfolio/quellaveco-pcs-start-up-and-operation-support/
- Portfolio Categories: Anglo American, Client, Control system solution, Greenfield, Industry, Location, Mining, minerals & metals, SCADA/Control system, Siemens, Solution/Service, South America

Anglo American Quellaveco PCS Start-Up and Operation Support Quellaveco, Peru Siemens PCS7 | Profinet as Fieldbus | VMWare virtualisation system Mining Project Overview In May 2022, we were engaged by Anglo American’s Quellaveco operations team to support the start-up of its concentrator. We were chosen to complete this work due to our expertise with the PCS7 system and our copper concentration process knowledge. Working together with Quellaveco operations team, both concentrator production lines were started smoothly and reached full capacity in short time. Commissioning of the moly plant started in March 2023 and the first bag of moly was produced on the 5th of April 2023. Commissioning of the Coarse Particle Flotation (CPF) commenced on in January 2024. This project remains ongoing (as at March 2024). Quellaveco control room The Quellaveco site, 3,500m above sea level Background The Quellaveco copper mine is located 37km northeast of the city of Moquegua in South Peru, in the bed of the Asana River, 3,500 meters above sea level. A USD5. 5 billion investment, this mine is expected to have a mine life of 36 years and produce 100,000 tons of copper each year over the first 10 years. Construction started in 2018 and in July 2022 Quellaveco announced its first production of copper concentrate. Project Scope Some key items in the scope of work included: Monitoring the status of the DCS control architecture (controllers, remote I/O, CFU, instruments, equipment and field switches). Proposing and configuring control strategies for the optimisation of the current...

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> First Quantum wanted a downtime tracking system for their Sentinel and Enterprise sites in Zambia. Mipac was able to implement RtDUET remotely and provide training for the operations team.

- Published: 2024-03-03
- Modified: 2024-10-30
- URL: https://www.mipac.com.au/insights/portfolio/sentinel-enterprise-rtduet/
- Portfolio Categories: Africa, Client, Copper Monitor, Glencore, Industry, Location, Mining, minerals & metals

FQM Sentinel & Enterprise RtDUET Downtime Reporting Democratic Republic of the Congo Copper, Cobalt Mining Project Overview First Quantum wanted a downtime tracking system for their Sentinel and Enterprise sites in Zambia. Mipac was able to implement RtDUET remotely and provide training for the operations team. Mipac was able to easily add more assets to RtDUET over time, and this scalability combined with the ease of use of RtDUET made this project a success. Background Sentinel is a copper mine and concentrator located in Zambia owned by First Quantum Minerals. Mipac had previously implemented RtDUET for First Quantum at the Cobre Panama project, and the team from Panama recommended Mipac and RtDUET to their colleagues at Sentinel when they were looking for a downtime tracking solution. Enterprise is a Nickel plant that is adjacent to Sentinel, and once it was commissioned, the Sentinel team wanted to bring it into RtDuet as well. Project Scope Mipac installed and configured RtDUET for Sentinel, initially with 12 machine centres, or assets to track. Mipac and First Quantum held remote workshops to plan out the configuration of Machine Centres, Time Usage Model and the Reason Tree. Mipac provided training and support to Sentinel once the system was installed and ready for rollout to their operations team. After the initial project for Sentinel had finished, First Quantum approached Mipac about expanding RtDUET to also include Enterprise Nickel. With RtDUET it was easy to increase the license size to incorporate these new assets and then build...

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> The Cowal Underground Project sits within Evolution Mining’s Cowal Gold Operation, situated adjacent to the ephemeral Lake Cowal in NSW. For this underground control system integration project, Mipac was was engaged to provide all the necessary programming and configuration required to add a fully functional Yokogawa FCS, HIS and data network to the existing Process Control System. This project also included completing the electrical design and supplying the control system panels.

- Published: 2024-02-26
- Modified: 2024-02-26
- URL: https://www.mipac.com.au/insights/portfolio/cowal-underground-control-system-integration/
- Portfolio Categories: Australasia, Client, Control system solution, Evolution Mining, Industry, Location, Mining, minerals & metals, SCADA/Control system, Solution/Service, Yokogawa Centum CS3000

Evolution Cowal Underground control system integration Lake Cowal, NSW Yokogawa Centum VP Mining Project Overview Evolution Mining’s Cowal operation (CGO) is a dynamic open pit mining venture, extracting resources from various faces within a single expansive pit. Presently, the operation encompasses an open-cut mine, an underground exploration decline, a gold treatment plant, tailings storage facilities, as well as associated infrastructure and stockpiles. The Cowal Underground Project marks an ambitious endeavour involving the establishment, advancement, and management of a new underground gold mine situated on Mining Lease 1535. This strategic initiative is geared towards augmenting the current production levels of the existing open-cut mine, thereby extending its operational lifespan from 2032 to 2039. Evolution Cowal Location of Evolution Cowal site Project Location The Cowal Underground Project sits within Evolution Mining’s Cowal Gold Operation, situated adjacent to the ephemeral Lake Cowal. It is located approximately 45 kilometres from the town of West Wyalong and 350 kilometres west of Sydney. This project is nestled within the Bland, Lachlan, and Forbes Shires, occupying the traditional lands of the Wiradjuri People. Project Scope The existing Process Control System at Evolution Cowal used a Yokogawa Centum VP platform for the process plant and supporting systems. Several Field Control Stations (FCS) are also deployed throughout the site to monitor and control the process plant and support services. Mipac was engaged to provide all the necessary programming and configuration required to add a fully functional Yokogawa FCS, HIS and data network to the existing Process Control System. This...

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> Mipac was commissioned to integrate the Dugald River Solar Farm (aka Mica Creek Solar Farm) with the existing power station distributed control system (DCS) as well as the master load shedding system (MLSS) for the North West Power Grid (NWPS).

- Published: 2024-02-13
- Modified: 2024-03-13
- URL: https://www.mipac.com.au/insights/portfolio/dugald-river-solar-farm/
- Portfolio Categories: Australasia, Client, Control system solution, Industry, Location, Power & renewables, SCADA/Control system, Siemens, Solution/Service, UGL

Dugald River Solar Farm Control System Integration Mount Isa, QLD Allen Bradley ControlLogix PLC; Citect SCADA Energy & Renewables (Solar) Background APA’s Dugald River Solar Farm (aka Mica Creek Solar Farm) is an 88MW solar PV power project located approximately 7. 5km south of Mount Isa, Queensland. This solar farm is set to power Mount Isa’s North West Province and supports APA’s vision for a world-leading hybrid energy grid in Mount Isa, as well as the company’s aspirations to support the further increase in renewable energy penetration for the region. The North West region is a significant part of Queensland’s resource-based economy and, with its endowment of new economy minerals, will play an important part in helping propel the boom in emerging technologies. The Dugald River Solar Farm project was also envisaged to provide a boost to employment and the local economy, employing around 300 people during peak construction, and an ongoing workforce of between 1-5 people. The solar farm was operational by the first quarter of 2023. Dugald River Solar Farm Project Overview The Dugald River Solar Farm project involved the implementation of a nominal 88 MW solar PV facility including all required mechanical, electrical, controls and civil/structural balancing of the plant. Aerial view of Dugald River Solar Farm Scope Mipac was commissioned to integrate the solar farm with the existing power station distributed control system (DCS) as well as the master load shedding system (MLSS) for the North West Power Grid (NWPS). Specifically, Mipac: Designed, tested and commissioned...

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> In 2021, the operations management staff at the Narrabri Coal Mine identified a need to improve the automation of the site’s Train Loadout (TLO) facility. Mipac was engaged to undertake a gap analysis of the existing control philosophy and operation of the train loadout facility, with the aim to provide a revised control strategy with additional functionality for the site. This was an example of a train loadout facility optimisation project undertaken by Mipac.

- Published: 2024-01-16
- Modified: 2024-06-17
- URL: https://www.mipac.com.au/insights/portfolio/loadout-facility-optimisation-project/
- Portfolio Categories: Australasia, AVEVA Citect, Client, Industry, Instrumentation, Audits and Process Optimisation, Location, Mining, minerals & metals, PLC, SCADA/Control system, Solution/Service, Whitehaven Coal

Whitehaven Coal Narrabri Coal Loadout Facility Optimisation Project Gunnedah, NSW Allen Bradley ControlLogix PLC; Citect SCADA Site Overview The Narrabri coal mine is one of five mines operated by Whitehaven Coal in the Gunnedah Basin of NSW, Australia. The mine is Whitehaven’s only underground operation and has been successfully operating since 2012, with current mine life up to 2044. It employs around 500 people, most of whom live locally, and produces approximately 11 million tonnes of high-quality thermal coal per annum. All the coal produced by Whitehaven’s assets are transported along the railway for shipment at the Port of Newcastle. The Narrabri coal mine is one of five mines operated by Whitehaven Coal in the Gunnedah basin of NSW, Australia. Narrabri Coal Background In 2021, the operations management staff at the Narrabri Coal Mine identified a need to improve the automation of the site’s Train Loadout (TLO) facility. There were both localised and company-wide business drivers for this, including: Material handling issues and the requirement for blending The variable nature of the train load rate, which was impacting the turnaround times as per load point agreements Downtime events from overloaded belts Resourcing constraints and inefficiencies A wish to debottleneck the TLO to allow optimised use of the rail line A gap analysis of the existing control philosophy and operations of the TLO was also identified as a valuable exercise, as this could provide the site with a revised control strategy and additional functionality. Project Scope To support the optimisation of...

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> Mipac was commissioned to design, configure and commission a plantwide Yokogawa control system at Evolution Mining's Ernest Henry Mine in Queensland, Australia.

- Published: 2024-01-12
- Modified: 2025-05-02
- URL: https://www.mipac.com.au/insights/portfolio/plantwide-control-system-design-and-commissioning-at-ernest-henry-mine/
- Portfolio Categories: Australasia, Client, Control system solution, Evolution Mining, Industry, Location, Mining, minerals & metals, SCADA/Control system, Solution/Service, Yokogawa Centum CS3000

Ernest Henry Mine Plantwide control system design and commissioning Cloncurry, Queensland Yokogawa control system Copper and Gold Project overview The Ernest Henry Mine, situated near the town of Cloncurry in Queensland, Australia, is a prominent and renowned copper and gold mining operation. This mine, which began production in 1998, is operated by Evolution Mining (formerly Glencore) and has established itself as a key player in the region’s mining industry. With its rich deposits of copper and gold, the Ernest Henry Mine has contributed significantly to the local economy and the broader Australian mining sector. Our involvement in the $310M greenfield design and construction of copper/gold mine and concentrator included the design, configuration and commissioning of the plantwide Yokogawa control system. Scope Client representative for instrumentation and control systems Control system engineering and configuration Commissioning Post-commissioning operations support Project Highlights Rapid start-up to nameplate capacity Very stable process control Fast and effective transfer of technology to maintenance and operations Want to learn more? Mipac engineering services Find out more Our projects Find out more CellView® Find out more CONTACT US Got a project? Let's talk.

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> KCC encountered problems with managing its operational activities. Read how KCC worked with Mipac to develop TCard to meet their needs.

- Published: 2023-11-09
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/portfolio/kamoto-copper-company-tcard/
- Portfolio Categories: Africa, Client, Industry, Kamoto Copper Company, Location, Mining, minerals & metals, Mipac Software, Product, Solution/Service, TCard

Kamoto Copper Company TCard Location: Kamoto Mine, Democratic Republic of the Congo Client: Kamoto Copper Company Technical Specs: TCard Download case study Project overview Kamoto Copper Company (KCC) is a copper and cobalt producer in the Democratic Republic of the Congo, jointly owned by Glencore (75%) and Gécamines (25%). Mipac worked with two assets - the Kamoto Concentrator (KTC) and the Luilu Refinery. KCC extracts ore containing copper and cobalt from its open pit and underground mines. The ore is transported from its mining operations to KTC. The ore is then crushed, concentrated and transferred to the Luilu Refinery. Problems and challenges KCC was facing numerous issues, including: No system to manage operational activities Struggling with repetitive operational tasksDelays and frustrations with giving instructions on a daily basisSuperintendents unable to keep track of which tasks were assigned and which were incompleteTasks not being assigned correctlyCritical tasks not being consistently performed across operational crews KCC sought Mipac's help to rectify these issues. KCC required a system to manage operator activities. KCC sought a simple-to-use operator management system that was able to allocate instructions automatically. The system needed to be bilingual, with French for operators and English for reporting, managers and administration. Training videos were also required to be bilingual. TCard TCard was identified as the appropriate solution to KCC's challenges and to help their operational team. TCard was born out of the need to develop a fit-for-purpose industrial task management solution to improve transparency and standardise regular task activities to ultimately...

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> Read how Northern Star’s Pogo plant freed up more than 1500 hours per year spent on Excel logsheets

- Published: 2023-10-16
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/portfolio/northern-star-logsheet-digitalisation/
- Portfolio Categories: Client, Industry, Location, Mining, minerals & metals, Mipac Software, MPA, North America, Northern Star, Product, Solution/Service

Northern Star Logsheets Digitalisation Location: Pogo Mine Alaska Technical Specs: Logsheets Industry: Gold Download case study How Northern Star’s Pogo plant freed up more than 1500 hours per year spent on Excel logsheets The operations team at Northern Star’s Pogo mine in Alaska spent hours every day managing Excel logsheets. And sometimes more, fixing macros issues when they arose. Manual data entry was time-consuming and legacy issues across documents continually made things difficult for the metallurgists. Frustrated and ready to take the first step towards a digital plant, the met team decided to start by digitalising their logsheets. The result was well beyond what they had hoped for: they now spend zero hours maintaining Excel-based logsheets, which has freed them up to do more important work in the plant. Here’s how they did it. Before: Hours spent on logsheets Logsheets are an essential part of every process plant. There are often many streams where the operators need to take manual checks because instrumentation in those places isn’t possible. For example, where pipework isn't suitable to put a density gauge on. Logsheets also verify instrumentation in the plant. Sometimes instrumentation fails, and over time it drifts, making the readings inaccurate. Logsheets are a good way to manually check things like densities and flow rates, so the operations team can pick up when that instrumentation needs calibration or to get changed out. “Pogo’s process plant is essentially 10 different unit operations in a small area, each having one to two logsheets. That’s...

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> Read how Newmont’s Merian mine saved hundreds of hours in production reporting.

- Published: 2023-09-25
- Modified: 2025-04-17
- URL: https://www.mipac.com.au/insights/portfolio/newmont-merian-mpa-south-america-suriname/
- Portfolio Categories: Client, Industry, Location, Mining, minerals & metals, Mipac Software, MPA, Newmont, Product, Solution/Service, South America

Newmont Merian MPA Location: Suriname Client: Newmont Mining Corporation Technical Specs: AVEVA PI System and MPA Download case study How Newmont’s Merian mine saved hundreds of hours in production reporting The plant production team at Newmont’s Merian mine was wasting hundreds of hours each year on Excel-based production reporting. They had to manually log data in one system, and then transfer it to another. A time-consuming and inefficient process that no one enjoyed. By digitalising this process, they standardised reporting and simplified decision-making and can now accurately track production metrics across the plant. Today, the metallurgists spend less time merging messy siloed data and more time optimising production across the plant. Here’s how they did it. The problem: Manual data entry was wasting time and delaying decision-making In 2019, a senior metallurgist at Merian Mine noticed that production reporting was a daily burden. The metallurgy team required two to three hours each shift to manually enter data into Excel, manipulate it, and then transfer it between systems. This wasn't just labour-intensive, it was also prone to manual errors. Their Excel-based system lacked security options for sensitive data and didn’t allow them to process data in real-time. So, they couldn’t spot production problems and inefficiencies as they occurred. This meant that production deviations could take days to resolve after combing through historical data to find the cause. There weren’t any real-time production parameter displays, so other than the control operators most team members had limited access to operational information and this...

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> Kamoto Copper Company is a Glencore operated copper and cobalt mine located in the Democratic Republic of Congo. Mipac was contacted in 2020 to help commission and optimise the operations at the Kamoto Concentrator (KTC) plant and the nearby Luilu Refinery. Work by Mipac on the first and second stage of works focussed on the Mills at KTC and CCD circuits at Luilu. Seven grinding mills for oxide and sulphide ores. The second stage focussed on automating the underflow control of the CCD’s.

- Published: 2023-09-14
- Modified: 2024-10-31
- URL: https://www.mipac.com.au/insights/portfolio/kamoto-copper-company-process-plant-optimisation/
- Portfolio Categories: Africa, Client, Control system solution, Glencore, Industry, Location, Mining, minerals & metals, PLC, SCADA/Control system, Siemens, Solution/Service

Kamoto Copper Company (KCC) Process Plant Optimisation Location: Democratic Republic of the Congo (DRC) Industry: Mining Control System: Siemens Step 7 (PLC) and WinCC (SCADA) Project overview Kamoto Copper Company (KCC) is a Glencore operated copper and cobalt mine located in the Democratic Republic of Congo. Mipac was contacted in 2020 to help commission and optimise the operations at the Kamoto Concentrator (KTC) plant and the nearby Luilu Refinery. Work by Mipac on the first and second stages focussed on the Mills at KTC and CCD circuits at Luilu. Seven grinding mills for oxide and sulphide ores. The second stage focussed on automating the underflow control of the CCDs. Background Mipac has been engaged to provide several different services to the KCC mine. The initial engagement came during the COVID restrictions on travel. Mipac’s ability to assist with optimisation from a remote connection and with experienced engineers being able to guide and assist operations without being there in person was why we were selected to assist. Mipac was able to apply our remote methodology to execute the KCC's Mill Control assistance. Mipac's remote engineering resources defined, configured, deployed, monitored, troubleshooted and supported the automation and optimisation projects. Scope The scope of this project included: Reviewed the existing logic, working with site engineers to identify improvements Prepared Functional Descriptions for new control strategies Implemented first mill control strategy (commission and test) remotely and monitored Replicated the control strategy for mills 1 - 7 Monitored and identified further advanced improvements Developed feed...

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> Mipac completed a process control package for the Glencore Technology Ultra Fine Grind ISAMILL™ at Kumtor Gold. Together, MIPAC and GlencoreTechnology provided a platform to increase gold recovery for the Kumtor Gold Company in Kyrgyzstan; the largest western-owned gold mine in the former Soviet Union.

- Published: 2023-09-13
- Modified: 2024-10-31
- URL: https://www.mipac.com.au/insights/portfolio/glencore-technology-isamill-ultra-fine-grind-control-package/
- Portfolio Categories: Client, Commonwealth of Independent States, Control system solution, Industry, Kumtor Gold Company, Location, Mining, minerals & metals, PLC, Rockwell Automation, Solution/Service

Glencore Technology IsaMill™ Ultra Fine Grind Control Package Location: Kyrgyzstan Sector: Mining Control System: Rockwell PLC, Foxboro DCS Project overview Mipac completed a process control package for the Glencore Technology Ultra Fine Grind ISAMILL™ at Kumtor Gold. Together, MIPAC and Glencore Technology provided a platform to increase gold recovery for the Kumtor Gold Company in Kyrgyzstan; the largest western-owned gold mine in the former Soviet Union. Scope Glencore Technology selected Mipac to design, supply and commission the instrument, electrical and control components of the project Project Highlights Interlocking and process control on Rockwell PLC platform provided for minimal operator interaction Diagnostics and sequencing permitted a ‘one button easy start' philosophy Interfaced to Foxboro DCS for remote monitoring and trending from control room Easily accessible local control via two panelview HMIs Device net architecture utilised for variable speed drive configuration and monitoring Remote dial-in access to Ethernet network for monitoring and maintenance With the ISAMILL™ solution, Mipac and Glencore Technology provided Kumtor Gold with a solution enabling significant increase of gold recovery rates The controls provided by Mipac with the ISAMILL™ will also ensure a more stable operation and lead to less impact on the natural environment Want to learn more? Mipac engineering services Find out more Our projects Find out more CONTACT US Got a project? Let's talk.

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> Mipac was contracted through Xstrata Technology to design and commission a plant wide control system which is a major component of the upgrade to the Kazzinc Ust-Kamenogorsk zinc, lead and copper complex in Kazakhstan.

- Published: 2023-09-11
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/ust-kamenogorsk-new-metallurgy-project/
- Portfolio Categories: Commonwealth of Independent States, Control system solution, Emerson, Industry, Kazzinc, Location, Mining, minerals & metals, SCADA/Control system, Solution/Service

Kazzinc Plantwide Control System Upgrade Ust-Kamenogorsk, Kazakhstan Emerson DeltaV Distributed Control System + CellView® Wireless solution Mining Project overview Mipac was contracted through Glencore Technology to design and commission a plant wide control system, which was a major component of the upgrade to the Kazzinc Ust-Kamenogorsk zinc, lead and copper complex in Kazakhstan. Scope Supply all of the new plant designers with consistent measurement and control design standards to be used across all of the plant Design and configure the plant wide Emerson DeltaV distributed control system Design and supply of electrical, control and instrumentation for the new ISASMELT™ lead and copper plants and the copper refinery Project highlights Development of an in-house software tool to reduce work effort and increase accuracy and consistency of translations Design and supply of electrical, control and instrumentation for the new ISASMELT™ lead and copper plants and the copper refinery Kazzinc will be able to increase the efficiency and profitability of their electro-refining operation; improve operator safety and produce larger amounts of high quality copper cathode with the same levels of input Implementation of a new wireless cell condition monitoring solution in the copper refinery - Mipac's CellView® solution Want to learn more? Mipac engineering services Find out more Our projects Find out more Mipac's CellView® solution Find out more CONTACT US Got a project? Let's talk.

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> Between 2018 and 2020, the Mipac team worked in close collaboration with Ok Tedi Mining Limited (OTML) to improve their operations and automate their systems to achieve optimal operational efficiency through digital maturity. This work contributed to OTML’s strategic goal of improving their process automation and reducing production loss due to lack of automation.

- Published: 2023-09-08
- Modified: 2024-10-31
- URL: https://www.mipac.com.au/insights/portfolio/ok-tedi-automation-roadmap/
- Portfolio Categories: ABB, Australasia, BHP, Control system solution, Data Management / Operational Technology, Industry, Location, Mining, minerals & metals, MPA, Ok Tedi, Operator training and plant simulation, PLC, Product, SCADA/Control system, Siemens, Solution/Service

Ok Tedi Automation Roadmap Papua New Guinea Industry: Mining Project overview Between 2018 and 2020, the Mipac team worked in close collaboration with Ok Tedi Mining Limited (OTML) to improve their operations and automate their systems to achieve optimal operational efficiency through digital maturity. This work contributed to OTML’s strategic goal of improving their process automation and reducing production loss due to lack of automation. The client Ok Tedi, established in 1981, was previously run by BHP until the mine nationalised in 2013. It is 100% owned and run by the people of PNG, with 67% owned by the PNG government and 33% owned by a consortium of the local landowners. Ok Tedi is the longest running mine in PNG, located in the Star Mountains, just 16kms from the border with Indonesia. It produces copper, gold and silver, mining 240kt of overburden and 60kt of ore daily, at an annual rate of 24Mtpa. Background In 2018, OTML was experiencing plant instability and wanted to reduce variability from its operations. Gold and copper recovery was low, plant equipment was unreliable and, as a result, operators were running the plant in manual. A lack of digital maturity meant that the site was not ready to implement desired business improvement projects. Mipac was engaged to support the site through the co-development of a three-year automation roadmap (see Figure 1) and delivery of related projects. Scope Under the umbrella of the three-year automation roadmap, Mipac worked with Ok Tedi to target three key areas...

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> BHP’s West Musgrave project, located in the Musgrave province of Western Australia, 1300km north east of Perth and 1400 northwest of Adelaide, awarded its Main Automation Contract to Mipac in 2023.

- Published: 2023-08-24
- Modified: 2025-06-12
- URL: https://www.mipac.com.au/insights/portfolio/plantwide-control-system-greenfield-accelerated-startup/
- Portfolio Categories: Australasia, BHP, Control system solution, Industry, Location, Mining, minerals & metals, Rockwell PlantPax DCS, SCADA/Control system, Solution/Service

West Musgrave Plantwide Control System Greenfield Accelerated Startup Musgrave, WA Mining Background Located in the Musgrave province of Western Australia, 1300km north east of Perth and 1400 northwest of Adelaide, BHP’s West Musgrave project includes the Nebo and Babel nickel-copper deposits and the Succoth copper deposit. Pre-feasibility studies presented the project as a low-carbon, low-cost, long-life mine producing high-demand copper and nickel for renewables and electrification industries. Once commissioned it will be a 13. 5 Mt/y operations with average production over its 24-year operating life yielding circa 28,000 t/y of nickel and 35,000 t/y of copper. Vision Stage December 2020 - February 2021As part of the pre-feasibility stage, OZ Minerals identified an opportunity within the West Musgrave Project to take a further step forward in the maturity of the convergence of data and computer actions. This opportunity gave OZ Minerals the ability to develop principles and operational philosophy, from the ground up, to leverage a fully integrated ‘digital’ mine. OZ Minerals created a vision of the merging of digital technologies - Information (IT) and Operational (OT / PCS) - on which to build the digital mine and looked for assistance in turning their vision into action. Mipac has been involved in developing highly integrated OT systems for complex operations all around the world and were engaged by OZ Minerals to help turn their vision into action. Using the vision, Mipac created a high-level control system architecture design and an OT/control network design criteria, creating a robust design for the project...

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> In late 2019, Mipac was engaged to participate in the design and supply of a state-of-the-art, fully automated copper refinery. This project, which remains ongoing, is one of the largest design and supply exercises Mipac has delivered for any client in its 25-year history, utilising every product and service that Mipac offers to the market.

- Published: 2023-02-15
- Modified: 2024-09-20
- URL: https://www.mipac.com.au/insights/portfolio/design-and-supply-of-a-state-of-the-art-copper-refinery/
- Portfolio Categories: Cellview, Commonwealth of Independent States, Control system solution, copper refinery, Industry, Instrumentation engineering, Location, Mining, minerals & metals, PLC, Predictive software implementation, Product, SCADA/Control system, Siemens, Siemens, Solution/Service, Tankhouse monitoring

Key Partner in the Building of a State-of-the-Art Copper Refinery Sector: Mining and minerals processing Commonwealth of Independent States Background In late 2019, Mipac was engaged to participate in the design and supply of a state-of-the-art, fully automated copper refinery. This project, which remains ongoing, is one of the largest design and supply exercises Mipac has delivered for any client in its 25-year history, utilising every product and service that Mipac offers to the market. Project scope Mipac’s brief for the project was to design and supply a state-of-the-art future facing copper refinery. Underpinning the advanced systems, Mipac designed and supplied the following equipment:Plantwide control systemRemote field panelsField instrumentationControl valvesMotor control centrePlantwide CCTV system covering process and warehouse areasLarge format control room video wall display systemIntegration of warehouse safety system with crane safetyIntegration of vendor systems in main plantwide control A foundation element to meet this brief was the design and development of a highly automated process control system operating across the entire plant including:Electrolyte and reagent systemsAutomated crane movements with product trackingAutomated warehouse (delivery and dispatch) with safety systemsIntegration with third party systems such as building managementFinally, Mipac designed and developed an advanced, automated Tankhouse Management Solution SMART TankhouseTM (see pull-out box). All control system panels, motor control centre and field panels were manufactured and tested in Australia before being shipped to site. Where possible, other equipment was consolidated in Brisbane for on-shipping or shipped direct from OEM manufacturers due to Covid-19 travel constraints. SMART Tankhouse™ Mipac’s SMART Tankhouse™...

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> Mipac was engaged by Teck Coal Greenhills to improve its control system and gain better reliability for the plant. Discover the results Mipac achieved.

- Published: 2023-02-06
- Modified: 2025-06-25
- URL: https://www.mipac.com.au/insights/portfolio/teck-coal-greenhills-operations-project/
- Portfolio Categories: Alarm management, Client, Control system solution, Control systems, Elk Valley Resources (formerly Teck Coal), Industry, Instrumentation engineering, Location, Mining, minerals & metals, North America, PLC, Solution/Service, Yokogawa

Elk Valley Resources Greenhills Operations Project British Columbia, Canada Mipac was engaged by Teck Coal (now EVR) Greenhills in 2019 to improve its control system and gain better reliability for the plant. Further aims of this project were to increase efficiencies and enable digitisation. The project started with the development of a roadmap of opportunities and individual projects which would improve the stability and confidence of the plant. Each of these projects has now been successfully completed (see Project scope). EVR's Greenhills Operation is located in the Elk Valley of southeastern British Columbia. Background saFollowing the successful completion of several site audits by Mipac staff in 2019, Teck Coal engaged Mipac to improve the control system at its Teck Coal Greenhills Operation, with the aim of increasing reliability and efficiency at the plant, in late 2019. This work was to form part of Teck Coal’s business transformation program, RACE 21, which saw the company modernising its technology foundations, accelerating its automation and robotics programs, connecting its data systems to enable advanced analytics and artificial intelligence, and empowering its employees. Teck Coal's Greenhills Operation Project scope Mipac was initially engaged by Teck Coal Greenhills to improve the operation’s control system. This included implementing graphics, reducing alarms, modernising the motor control logic, conducting instrument diagnostics and launching a series of eLearning modules. Since 2020, Mipac’s engagement with Teck Coal (now EVR) Greenhills has been ongoing as various sub-projects have arisen from the control system improvement program. Each of these projects has now...

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> To ensure the operational readiness of the control room operators, an operator training simulator (OTS) was developed. The OTS was used to fully prepare operators prior to startup.

- Published: 2022-03-21
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/cobre-panama-operator-training-simulator-ots/
- Portfolio Categories: Central America, Client, Control system solution, First Quantum Minerals, Industry, Location, Mining, minerals & metals, Operator training and plant simulation, PLC, SCADA/Control system, Siemens, Siemens, Solution/Service

First Quantum Minerals Operator Training Simulator (OTS) Cobre Panama Number of Plant Operators: 10 Mipac was engaged to design, engineer and deploy a world class plant wide control system for the Cobre Panama mega project. Upskilling the local workforce to be able to effectively operate and maintain this control infrastructure was viewed as critical to both the operations success as well as meeting the key requirement of a rapid ramp up to name plate capacity. To ensure the operational readiness of the control room operators, an operator training simulator (OTS) was developed. The OTS was used to fully prepare operators prior to startup. It is also used in an ongoing capacity to train new operators as they move into the operation as well as providing refreshers for existing operators. This maintains a consistent training message and removes the requirement for ongoing externaltraining sessions. Simulator eLearning Screenshot Simulator Scenarios Digital Twin The OTS was recreated as a virtual representation of how the real control system would interact with the plant. This meant that any fault or reaction in the simulated process had an accurate cascading effect upstream and downstream to make operators aware of all consequences of their actions. The OTS used the actual control system HMI faceplates and graphical screens thereby familiarising operators with plant specific HMI tools, diagnostics and processes prior to them operating a running plant. To ensure maximum flexibility, the system was virtualised so it could be accessed from anywhere in the world without the need for...

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> First Quantum Mineral’s (FQM) latest mega project, Cobre Panama, is one of the largest new copper mines to come into production since 2010.

- Published: 2022-01-24
- Modified: 2024-10-31
- URL: https://www.mipac.com.au/insights/portfolio/cobre-panama-project-profile/
- Portfolio Categories: Central America, Client, Control system solution, Emerson, First Quantum Minerals, Industry, Location, Mining, minerals & metals, PLC, Power & renewables, Rockwell Automation, SCADA/Control system, Siemens, Solution/Service

First Quantum Minerals Cobre Panama Project Overview Cobre Panama Copper Concentrator and Power Station I/O Count: 50,000+ Control System: Emerson Ovation, Allen-Bradley PLCs, Siemens PCS 7 First Quantum Mineral’s (FQM) latest mega project, Cobre Panama, is one of the largest new copper mines to come into production since 2010. With 3. 0 billion tonnes of reserves, the project was designed on the economic fundamental of massive throughput on a scale not implemented at any greenfield copper mine previously. Located approximately 120km west of Panama City, the project includes two open pits with facilities for ore crushing, conveying and stockpiling. A multi stream concentrator then processes the ore before overland transport to the integrated port facility with dewatering and ship loading infrastructure. The project is fully self sufficient with an ancillary 300MW power station and all services required to support the workforce and operation. Commercial production started in 2019 and at full current capacity, the plant will process 100Mtpa of ore to produce more than 300,000 tonnes of copper per year along with gold, silver and molybdenum. Mipac was engaged in 2015 by FQM as the main automation control partner (MAC) for the project. The brief was that the entire project was to be delivered with an extremely fast ramp up time using the local workforce of about 4500 people, with a modular approach to design and commissioning. Project scope Provision of a site wide plant control digital infrastructure including: Control strategy development - functional descriptions Plant wide control system Data...

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> Mipac was engaged from feasibility stage to design, configure and commission a full plant-wide control system (PWCS); an information management, communication and visualistation system; and a delay accounting system for both the Concentrator and the Power plant.

- Published: 2022-01-24
- Modified: 2024-10-31
- URL: https://www.mipac.com.au/insights/portfolio/cobre-panama-rtduet-delay-accounting/
- Portfolio Categories: Central America, Client, Data Management / Operational Technology, First Quantum Minerals, Industry, Location, Mining, minerals & metals, Miscellaneous, Power & renewables, Solution/Service

First Quantum Minerals RtDuet Delay Accounting Cobre Panama Machine Centres: 54 Mipac was engaged from feasibility stage to design, configure and commission a full plant-wide control system (PWCS); an information management, communication and visualistation system; and a delay accounting system for both the Concentrator and the Power plant. Project Scope Design high-availability data architecture Facilitate workshops with project and operations personnel across the Concentrator and Power Plant Develop scope of work, detailed execution plan and design specification. Procure, supply and install RtDUET on dedicated servers. Remotely configure RtDUET delay accounting system with 28 machine centres in the Concentrator and 26 machine centres in the Power Plant. Apply advanced automated triggers and customised reporting. Develop tailored digital training materials and remotely deliver RtDUET training to the operators and engineers. Provide ongoing remote 24/7 AVEVA PI System, RtTech RtDUET and Mipac MPA support and deliver small projects to optimise and further automate the reporting as user sophistication increases. Discover MPA Project Highlights and Results Reliable and automated delay accounting system available from the start of operations. Ability to rapidly identify, prioritise and eliminate production bottlenecks and unreliable equipment. Fast ramp-up of production. Feedback from the client First Quantum’s proven Project Execution model aims to build and commission our own plants with the recent start-up and smooth ramp-up of the Cobre Panama project being our latest success. For this project, FQM engaged Mipac as the main automation contractor to provide Cobre Panama with a world class digital control infrastructure. Just as importantly however,...

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> Mipac was engaged to design, engineer and deploy a world class plant wide control system for the Cobre Panama mega project.

- Published: 2022-01-24
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/cobre-panama-operator-and-maintenance-interfaces-hmi/
- Portfolio Categories: Alarm management, Central America, Client, First Quantum Minerals, HMI (Human Machine Interface), Industry, Location, Mining, minerals & metals, Miscellaneous, Power & renewables

First Quantum Minerals Operator and Maintenance Interfaces (HMI) Cobre Panama Number of Plant Operators: 10 Mipac was engaged to design, engineer and deploy a world class plant wide control system for the Cobre Panama mega project. It was identified early that there would be a lack of previous exposure to industrial remotely operated plants among the future operations team. Consequently, the visualisation system associated with the new control infrastructure was identified as an element of critical importance to the project. With this focus at front of mind, Mipac leveraged the standard Siemens PCS7 system graphic libraries and then added our own custom graphic sets to provide the most robust, intuitive and upgradeable interface possible to the operators. Contemporary operator interface principals and standards were melded with Mipac’s 25 years of process plant commissioning and operational experience to produce high quality visual displays with ease of navigation, rich diagnostic information and sophisticated alarm handling and minimisation functionality inbuilt. Abnormal Situation Management (ASM) Leveraging over 10 years’ experience with the deployment of ASM implementations worldwide, Mipac tailored a system that was intuitive and focussed for the operators. An absolute necessity was that the operators were empowered by data to diagnose problems and make the right decisions on what actions to take as fast as possible. Development of standards with client involvement and approval was key. Enabling client understanding of when the operator experience is enhanced by diversions from a rigid ASM approach led to the best possible outcome. Diagnostic Tools Cobre Panama...

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> Glencore Mount Isa Mines (MIM) Copper Operations, located in North-West Queensland, include a Copper Concentrator plant and a Copper Smelter plant.

- Published: 2022-01-24
- Modified: 2025-03-19
- URL: https://www.mipac.com.au/insights/portfolio/glencore-mount-isa-mines-rtduet-delay-accounting/
- Portfolio Categories: Australasia, Client, Data Management / Operational Technology, Glencore, Industry, Location, Mining, minerals & metals, Miscellaneous, MPA, Predictive software implementation, Product, Solution/Service

Glencore Mount Isa Mines RtDuet Delay Accounting Mount Isa, Qld, Australia Machine Centres: 34 Glencore Mount Isa Mines (MIM) Copper Operations, located in North-West Queensland, include a Copper Concentrator plant and a Copper Smelter plant. Operational staff at both plants including plant operators, metallurgists, reliability engineers, maintenance personnel and plant management had relied upon various MS Excel based spreadsheets, generated manually, in order to fulfil their delay accounting tasks and wanted a more reliable and less time-consuming method of capturing, tracking and evaluating delays. Project scope Evaluate existing MS Excel based delay accounting system for strengths, errors and opportunities for improvement. Replace existing MS Excel based delay accounting system with RtDUET for both the Copper Concentrator and the Copper Smelter. Configure RtDUET with Glencore’s global standard time usage model (TUM). Apply automated and advance triggers and customised reporting to compliment RtDUET’s out-of-the-box reporting capability. Train operators, reliability engineers and metallurgists the operation and administration of RtDUET. Provide MIM ongoing AVEVA PI System, RtTech RtDUET and Mipac MPA support and deliver small projects to optimise and further automate the reporting as user sophistication increases. Discover MPA Project results Reliable and automated delay accounting system meaning Reliability Engineers and Metallurgists could spend less time compiling data and more time optimising the operation Greater data capture, accuracy and visibility of delay events providing greater confidence that the correct priorities were being addressed Advanced automated delay triggers applied to minimise manual Discover more of Mipac's projects Ok Tedi – MPA Ok Tedi – MPA...

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> Mipac was engaged by Mount Isa Mines to automate and optimise key processes in its Zinc Concentrator with the provision of an advanced control solution that integrates with existing systems and leads to a significant improvement in throughput and recovery of precious metal.

- Published: 2022-01-24
- Modified: 2024-06-20
- URL: https://www.mipac.com.au/insights/portfolio/glencore-mount-isa-mines-advanced-control-strategies/
- Portfolio Categories: Australasia, Client, Control systems, Glencore, Industry, Location, Mining, minerals & metals, Yokogawa

Glencore Mount Isa Mines Advanced Control Strategies Mount Isa, Qld, Australia Control System: Csense® rapid process troubleshooting Mipac was engaged by Mount Isa Mines to automate and optimise key processes in its Zinc Concentrator with the provision of an advanced control solution that integrates with existing systems and leads to a significant improvement in throughput and recovery of precious metal. Project scope Analyse the plant to gain insight into operational strategies Shape control systems to address plant wide issues Tailor the CSense® control system to address plant demands Project results The advanced control strategies improved operations by stabilising production, allowing the plant to operate consistently at optimum capacity, leading to a higher quantity of high grade recovered precious metal Glencore operational staff have access to early, relevant analysis with real-time provision of data that highlights plant wide production and operational information Discover more of Mipac's projects Ok Tedi Mining Limited Provision of Asset Management System Ok Tedi Mining Limited Provision of Asset Management System Ok Tedi Mining Limited Provisions of Asset Management System Papua New Guinea Aspen Mtell® Mining Background The Ok Tedi Mine, 100% owned by ... Kiunga Operations Control and Instrument Upgrade Kiunga Operations Control and Instrument Upgrade Ok Tedi Kiunga Operations Control and Instrument Upgrade Papua New Guinea ABB 800xA DCS Mining Project Overview The Ok Tedi Mine is ... Quellaveco PCS Start-Up and Operation Support Quellaveco PCS Start-Up and Operation Support Anglo American Quellaveco PCS Start-Up and Operation Support Quellaveco, Peru Siemens PCS7 | Profinet as Fieldbus...

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> Discover what work Mipac undertook with the PCS7 updgrade of the Kansanshi Smelter in Zambia, owned by First Quantum Minerals.

- Published: 2022-01-24
- Modified: 2025-06-25
- URL: https://www.mipac.com.au/insights/portfolio/kansanshi-pcs7-smelter-upgrade/
- Portfolio Categories: Africa, Client, Control system solution, First Quantum Minerals, Industry, Location, Mining, minerals & metals, Siemens, Solution/Service

Kansanshi PCS7 Smelter Upgrade North western province of Zambia Control System: Siemens PCS7 Mipac was engaged to undertake the PCS7 upgrade of the Kansanshi Smelter, which was originally commissioned in 2014/15. The project required a cutover of an extremely aggressive timeline of 8 weeks from project order to site execution. Mipac had previously installed the full plant wide control system (PWCS) and ISASMELT™. This project scope of work included the smelter design and configuration, development of PWCS software standards, FAT (Factory Acceptance Test), site commissioning and operator training and the OSI PI System™ server configuration and testing for the plant. Project scope PCS7 upgrade V8. 0 SP2 to V9. 1 Platform test and simulation where possible Procurement coverage/ structuring to handle the extremely compressed timeline Complete system virtualisation Replacements of all switching hardware and PCS network backbone Upgrade of redundancy mechanism to a seamless redundancy mechanism parallel redundancy protocol (PRP) Project results The project’s primary objective was achieved on time and on schedule. The extraordinary timeframe of 8 weeks was met due to the experience of Mipac’s engineers, who worked closely with the client and suppliers to come up with a no-compromise yet deliverable project architecture. Our close working relationship with Siemens also enabled us to secure expedited delivery times on the project and allowed it to succeed without any delays. This relationship meant that we could bring forward bug fixes from Siemens direct from Germany and deliver them to site in a short timeframe. This allowed the site to...

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> Dugald River Mine is a greenfield mine and concentrator located 65km north-west of Cloncurry in Queensland.

- Published: 2022-01-24
- Modified: 2024-10-31
- URL: https://www.mipac.com.au/insights/portfolio/mmg-dugald-river-fast-tracked-configuration-hmi-design-commissioning/
- Portfolio Categories: Australasia, Client, HMI (Human Machine Interface), Industry, Location, Mining, minerals & metals, Miscellaneous, MMG, PLC, Schneider Electric, Wonderware System Platform

MMG Dugald River Fast-tracked Configuration HMI Design Commissioning Dugald River, 65km north-west of Cloncurry, Queensland Plant wide control system configuration, HMI design and commissioning I/O Count: 3200 Control System: Schneider M580 PLC, Wonderware System Platform Dugald River Mine is an open field mine and concentrator located 65km north-west of Cloncurry in Queensland. Dugald River Mine is a global top 10 zinc mine processing on average 1. 7Mtpa to produce 170Ttpa of zinc concentrate. Project scope Plant wide control system, full concentrator, crushers to thickeners/filters Develop standards and functional descriptions Control system engineering, HMI design and configuration FAT (factory acceptance testing) and architecture optimisation Plant control system commissioning Project highlights Fast-tracked project, first production achieved ahead of schedule Working seamlessly with Dugald River Mine stakeholders to achieve plant commissioning project milestones across multiple organisations Advised and developed control standards for MMG Smooth transition from project commissioning to operational support Discover more of Mipac's projects From setup to optimisation: A journey with TCard in mining operations From setup to optimisation: A journey with TCard in mining operations The ability to adapt to new technology is a critical and in-demand skill in the mining industry. Over the years, digital solutions ... Modern Minerals – becoming a powerhouse in mineral processing operational technology Modern Minerals – becoming a powerhouse in mineral processing operational technology This interview with Mipac’s Steven Cohen, discussing mineral processing, is a reproduction from Mine magazine published in October 2024. How Mipac is ... 3 reasons to stop using Excel macros...

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> The Century mine operated for 16 years producing Zinc concentrate until the original ore reserve was depleted and the plant mothballed.

- Published: 2022-01-24
- Modified: 2024-10-30
- URL: https://www.mipac.com.au/insights/portfolio/new-century-resources-rtduet-delay-accounting/
- Portfolio Categories: Australasia, Client, Data Management / Operational Technology, Industry, Location, Mining, minerals & metals, Miscellaneous, New Century Resources, Solution/Service

New Century Resources Mine RtDUET Delay Accounting North-West, Qld, Australia Machine Centres: 10 The Century mine operated for 16 years producing Zinc concentrate until the original ore reserve was depleted and the plant mothballed. New Century Resources restarted operations and are reprocessing the tailings through the concentrator to extract the remaining zinc. New Century did not have extensive systems in place when the plant was restarted and wanted to implement a strategy to improve the operation. Mipac had already been involved by providing support for New Century’s AVEVA PI System and was asked to scope and execute an automated delay accounting project. Mipac was engaged to implement RtDUET to capture and track delays in the concentrator to improve operation. Project scope Facilitate a full-day workshop to establish delay accounting requirements. Develop scope of work, detailed execution plan and design specification. Procure, supply and install RtDUET on a dedicated server. Remotely configure RtDUET delay accounting system with 10 machine centres, automated triggers and out-of-the-box reporting. Develop tailored digital training materials and remotely deliver RtDUET training to the operators and engineers at New Century Resources. Project highlights Robust, accurate and reliable delay accounting system implemented to automatically capture, track and report delay events. Improved identification of process bottlenecks ensuring maintenance activities were focused on the highest priorities. Greater collaboration across the organisation to optimise operations across the concentrator. Discover more of Mipac's projects Glencore Kamoto Copper Company RtDUET Glencore Kamoto Copper Company RtDUET GlencoreKamoto Copper Company RtDUET Downtime Reporting Democratic Republic of...

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> The Gosowong Gold process plant was facing control/process performance issues due to two control systems and mixed generations of control strategy.

- Published: 2022-01-24
- Modified: 2024-06-20
- URL: https://www.mipac.com.au/insights/portfolio/gosowong-gold-process-control-improvements/
- Portfolio Categories: Asia, Client, Data Management / Operational Technology, Industry, Location, Mining, minerals & metals, Newcrest, Solution/Service

Newcrest Mining Limited Process Control Improvements Gosowong, Indonesia I/O count: 3200 Rockwell SLC500, Rockwell Compact Logix, Citect SCADA, OSIsoft PI System The Gosowong Gold process plant was facing control/process performance issues due to two control systems and mixed generations of control strategy. The process was designed to recover gold using both gravity and cyanide leaching processes. Mipac was engaged to undertake an extensive full plant review including instrumentation, control and operator interface platforms and architecture, process safety, training and maintenance practices. Project scope Extensive review of plant and all areas related to the instrument, control and process data systems from crushers to tailings processes Review control strategies and identify improvement opportunities Review control, data and network systems, health & life cycle requirements Review process safety, maintenance and support practices and governance Identify improvement opportunities, benefits and costs Develop a phased approach to opportunities & recommendations Presentation & workshop with key Newcrest site and corporate leaders Project highlights Over 160 costed opportunities were identified with recommendations A phased development plan was delivered Control & instrumentation process and environmental safety improvements were prioritised Discover more of Mipac's projects Ok Tedi Mining Limited Provision of Asset Management System Ok Tedi Mining Limited Provision of Asset Management System Ok Tedi Mining Limited Provisions of Asset Management System Papua New Guinea Aspen Mtell® Mining Background The Ok Tedi Mine, 100% owned by ... Kiunga Operations Control and Instrument Upgrade Kiunga Operations Control and Instrument Upgrade Ok Tedi Kiunga Operations Control and Instrument Upgrade Papua New Guinea...

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> Mipac was asked to improve the stability of the grinding (SAG / Ball Mills) and flotation plant (conventional and Jameson cells), through improved instrumentation and control strategies.

- Published: 2022-01-24
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/north-parkes-grinding-mill-and-flotation-control/
- Portfolio Categories: Australasia, Client, Control system solution, HMI (Human Machine Interface), Industry, Location, Mining, minerals & metals, Miscellaneous, Northparkes Mines, PLC, Schneider Electric, Solution/Service

Evolution Northparkes Mine Grinding Mill and Flotation Control Parkes, NSW, Australia Brownfield Grinding and Flotation Optimisation Schneider PLC, Citect HMI Mipac was asked to improve the stability of the grinding (SAG / Ball Mills) and flotation plant (conventional and Jameson cells), through improved instrumentation and control strategies. Project scope Design, install and commission control loop in grinding and flotation plants Specify novel instrumentation solutions (Flash flotation density control) Training site personnel on practical loop-tuning techniques Project highlights Design and commissioning of stable SAG mill power / load control Averaging-level control on all sumps Accurate hydrocyclone pressure control Flotation level control (including feedforward control) Successful transfer of process control skills to site personnel Improved plant performance through increased plant throughput, improved circuit stability and increased SAG Mill liner life CONTACT US Got a project? Let's talk.

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> Glencore’s McArthur River Mine has expanded their flotation capacity by installing 4 new rougher flotation cells and converting the existing rougher flotation cells to a 7th stage cleaning circuit.

- Published: 2020-10-12
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/rougher-flotation-expansion-project/
- Portfolio Categories: Australasia, Client, Control system solution, Glencore, Industry, Location, Mining, minerals & metals, SCADA/Control system, Solution/Service, Yokogawa

Glencore McArthur River Mine Rougher Flotation Expansion Project McArthur River Control system configuration project I/O Count 250 Yokogawa control system Glencore’s McArthur River Mine has expanded their flotation capacity by installing 4 new rougher flotation cells and converting the existing rougher flotation cells to a 7th stage cleaning circuit. This project aims to provide both increased treatment capacity and improved concentrate grades to meet changing zinc concentrate market. Requirements to incorporate new 4 stage rougher flotation cells, as well as flocculent mixing system. Project scope Revise existing plant wide control logic and operator interfaces. Electrical design, including 11KV and serial communications Integrate new flocculent mixing equipment into DCS Train MRM personnel with new system Commission during plant shutdowns, without loss of production Project highlights Yokogawa CS3000 Control System including 6 operator screens in the plant and 3 field control stations (FCS) across the plant Brownfields project requiring reverse engineering of existing control logic and recoding of system, one box at a time, without changing plant control logic Extensive co-ordination with site engineers and operators to, test, install on limited shutdown and commission Discover more of Mipac's projects A guide to control system upgrades Leaching is a cornerstone of hydrometallurgical processing, particularly in copper and gold extraction. While the basic principle — using a solvent to dissolve valuable metals from ore — seems straightforward, Meet the team behind the products Mipac produces a range of software products, such as the MPA suite and TCard. Now, meet the team behind the products,...

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> Cobre Panama mine is a large copper deposit located approximately 120km west of Panama City.

- Published: 2020-10-12
- Modified: 2025-03-19
- URL: https://www.mipac.com.au/insights/portfolio/pi-integrator-for-business-analytics-installation-configuration-power-bi-dashboards-pi-data-publishing-to-sql/
- Portfolio Categories: Central America, Client, Control system solution, Data Management / Operational Technology, First Quantum Minerals, Industry, Location, Mining, minerals & metals, Miscellaneous, MPA, Predictive software implementation, Product, SCADA/Control system, Siemens, Solution/Service

First Quantum Minerals PI Integrator For Business Analytics Installation, Configuration Power BI Dashboards, PI Data Publishing To SQL Cobre Panama Concentrator - 300ktpa Cu production I/O Count +70,000 PI System Interface - Siemens PCS7 Cobre Panama mine is a large copper deposit located approximately 120km west of Panama City. The Cobre Panama project consists of an open-pit mine, facilities for ore crushing, conveying, stockpiling and processing, as well as ancillary plant including a port and 300MW powerplant. Project scope Full plant-wide control system (PWCS) design, configuration and commissioning. AVEVA PI System server configuration and testing. AVEVA PI AF based plant hierarchy design and development including calculations and roll-up analyses. Implementation of MPA as the visualisation and communication tool for the power station. Installation and configuration of AVEVA PI System Integrator for Business Analytics and Power BI as the visualisation tool for the concentrator. Learn more about MPA Project highlights Mipac delivered a +70,000 point PI System to site and integrated it with the Siemens PWCS. The AVEVA PI-AF tree contains +8,000 elements which can be classified into +400 element templates. Mipac developed +3000 PI analyses. Installation and configuration of the AVEVA PI Integrator for Business Analytics. LIMS assay result integration to the nominated SQL Server target, and API integration into PI. Example reports developed with documented guidelines produced for site personnel to extend functionality of the AVEVA PI System, MPA and Power BI. Learn more about Mipac's products Ok Tedi – MPA Ok Tedi – MPA Ok Tedi MPA Location:...

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> The Paco plant is a 300MW coal-fired power station with seawater cooling consisting of 2 x 150MW turbines.

- Published: 2020-09-12
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/power-station-control-system-integration-commissioning-startup-and-synchronisation/
- Portfolio Categories: Central America, Client, Control system solution, Emerson, First Quantum Minerals, Industry, Location, PLC, Power & renewables, Rockwell Automation, SCADA/Control system, Solution/Service

FQM Cobre Panama Power Station Control System Integration, Commissioning Startup and Synchronisation Paco Plant, Cobre Panama Power Station I/O Count - 17,000 Emerson Ovatio, Allen-Bradley PLCs The Paco plant is a 300MW coal-fired power station with seawater cooling, consisting of 2 x 150MW turbines. This plant will provide base load to the Panamanian national grid and supply the Cobre Panama mine and mineral processing plant. The site is 120km west of Panama City, remote from local support and presenting challenging logistics as well as climatic conditions. The site has required development of access, full port facilities, coal handling, and complete power station construction along with local camp, administration and warehousing. Project scope Control System integration on site Construction support Control System Commissioning Power Station Startup National grid synchronisation Control System Support Project highlights Mipac’s project team has interfaced across vendors, EPCM and construction organisations in this challenging location to integrate the control system to achieve commissioning, power station startup and synchronisation and delivery of power to the National grid First power from set 1 through to stable continuous 75MW production Operational support and production development continues for set 1 Commissioning, startup and first power continues for set 2 Discover more of Mipac's projects A guide to control system upgrades Leaching is a cornerstone of hydrometallurgical processing, particularly in copper and gold extraction. While the basic principle — using a solvent to dissolve valuable metals from ore — seems straightforward, Meet the team behind the products Mipac produces a range of...

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> Seqwater project to upgrade the sludge handling system at the Landers Shute WTP, involving decommissioning and replacement of equipment.

- Published: 2020-03-18
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/seqwater-tew-landers-shute-sludge-handling-plant-and-centrifuge-plc-upgrade/
- Portfolio Categories: Australasia, AVEVA Citect, Client, Control system solution, Industry, Location, PLC, SCADA/Control system, Schneider Electric, SEQ Water, Solution/Service, Water & wastewater

Seqwater TEW Landers Shute Sludge Handling Plant and Centrifuge PLC Upgrade Seqwater Landers Shute WTP, QLD I/O Count 548 Schneider M340 PLC, Citect SCADA system Seqwater project to upgrade the sludge handling system at the Landers Shute WTP, involving decommissioning and replacement of equipment. The control system at site required modification and new PLC for additional equipment. Project scope Provision of new sludge handling remote I/O PLC rack integral to the new MMC Full integration of the replacement sludge MCC and proprietary centrifuge control panels into the existing plant PLC and SCADA PLC and SCADA programming to fully incorporate the new systems into the existing control solution, including detailed alarm and reporting structure to the new MCS specification Participation in HAZOP and CHAZOP workshops FAT (factory acceptance testing) Reviewing and revising the control functional description document SAT, Control System commissioning and operator/maintenance Seqwater staff training Project highlights Cutover was undertaken within the planned/scheduled time with no impact ton Brisbane water production and supply All site works carried out met the Seqwater safety requirements with no incidents Working with the many stakeholders involved in the project ensured commissioning and cutovers were seamless Discover more of Mipac's projects Control systems engineering partner for APA’s Diamantina Power Station Control systems engineering partner for APA’s Diamantina Power Station Keeping the lights on in Mount Isa Location: Mount Isa, Queensland, Australia When ... Enhancing Operational Stability at a North American Smelter Transforming Legacy Systems Enhancing Operational Stability at a North American Smelter Location: North America...

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> Mipac was engaged to refurbish 6 master control valves at Image Flat Water Treatment Plant.

- Published: 2020-03-12
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/seqwater-tew-image-flat-wtp-master-control-valves-upgrade/
- Portfolio Categories: Australasia, Client, Control system solution, Control systems, Industry, Location, PLC, SCADA/Control system, Schneider Electric Scada, SEQ Water, Siemens, Solution/Service, Water & wastewater

Seqwater TEW Image Flat WTP Master Control Valves Upgrade Seqwater Landers Shute WTP, QLD I/O Count 66 Siemens PLC, Schneider ClearSCADA system Mipac was engaged to refurbish 6 master control valves at Image Flat Water Treatment Plant. The project involved the installation of rotary encoders and VSDs to improve the accuracy and repeatability of position control for these valves. Project scope Design, selection and procurement of PLC hardware PLC and SCADA programming to fully incorporate the new systems into the existing control solution, including detailed alarm and reporting structure FAT (factory acceptance testing) Reviewing and revising the control functional description document SAT, Control System commissioning and operator/maintenance Seqwater staff training Project highlights Cutover was undertaken within the planned/scheduled time with no impact ton Brisbane water production and supply All site works carried out met the Seqwater safety requirements with no incidents Working with the many stakeholders involved in the project ensured commissioning and cutovers were seamless Discover more of Mipac's projects Control systems engineering partner for APA’s Diamantina Power Station Control systems engineering partner for APA’s Diamantina Power Station Keeping the lights on in Mount Isa Location: Mount Isa, Queensland, Australia When ... Enhancing Operational Stability at a North American Smelter Transforming Legacy Systems Enhancing Operational Stability at a North American Smelter Location: North America Background and context This North American mineral processing ... Ok Tedi – MPA Ok Tedi MPA Location: Papua New Guinea Technical Specs: AVEVA PI System and MPA Download case study Ok Tedi increases gold recovery...

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> The PASAR Acid Plant was identified as the main constraint to the smelter reaching production targets.

- Published: 2020-02-20
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/sulfuric-acid-plant-pcs7-software-upgrade-and-optimisation/
- Portfolio Categories: Alarm management, Asia, Client, Control system solution, HMI (Human Machine Interface), Industry, Location, Mining, minerals & metals, Miscellaneous, PASAR, SCADA/Control system, Siemens, Solution/Service

PASAR Sulfuric Acid Plant PCS7 Software Upgrade and Optimisation Leyte, Philipines Acid Plant Control Upgrade Siemens PCS 7 V8. 0 The PASAR Acid Plant was identified as the main constraint to the smelter reaching production targets. The scope of this project was to re-engineer the existing PCS7 system to provide world standard operator tools in conjunction with optimised automatic control to maximise production throughput. Project scope Development of a functional description for the Acid Plant incorporating tailored process control strategies and new logic Development of new plant software standards and HMI graphics Complete rework of all existing logic Alarm minimization embedded into new logic Site installation and testing of software within 4-week shutdown period Plant optimisation post startup Training Project highlights Improved SO3 Converter temperature control resulted in significant improvement in acid plant throughput and allowed increased smelter feed-rates Interlock and trip diagnostics implemented consistently Alarms rationalized to vastly reduce alarm rate and improve operability Strong Operator acceptance of new HMI graphics developed using ASM principles. Discover more of Mipac's projects A guide to control system upgrades Leaching is a cornerstone of hydrometallurgical processing, particularly in copper and gold extraction. While the basic principle — using a solvent to dissolve valuable metals from ore — seems straightforward, Meet the team behind the products Mipac produces a range of software products, such as the MPA suite and TCard. Now, meet the team behind the products, from ... How data-driven decision making enhances operational resilience It’s 2 A. M. at a remote...

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> OK Tedi management embarked upon a comprehensive upgrade project to their ageing Bailey INfi90 processing plant controls.

- Published: 2019-07-05
- Modified: 2024-10-28
- URL: https://www.mipac.com.au/insights/portfolio/ok-tedi-process-control-improvement-project/
- Portfolio Categories: ABB, Asia, Client, Control system solution, Industry, Location, Mining, minerals & metals, Ok Tedi, SCADA/Control system, Solution/Service

OK Tedi Process Control Improvement Project Papua New Guinea Process Control Improvement Control System - ABB 800xA OK Tedi management embarked upon a comprehensive upgrade project to their ageing Bailey INfi90 processing plant controls. They engaged Mipac as the Owner Representative in the Plant Control System upgrade project. Project scope Assisting in the selection of the new control system Management of project design, commissioning and implementation Development of specifications and standards for the networking and control system. Developing conceptual designs of the network and control system to allow vendor (ABB) to design appropriate ABB 800xA system. Management of procurement activities. Managed vendor configuration and FAT activities. Managed installation and commissioning activities on-site for control system cutover. Project highlights Mipac managed a phased upgrade of the automation system for the whole mill The project involved replacing the existing control system which consisted of Bailey Infi90 with ABB 800xA. The 800xA control system was implemented in Parallel to allow a seamless cutover. Discover more of Mipac's projects Provision of Asset Management System at Ok Tedi Mining Limited Provision of Asset Management System at Ok Tedi Mining Limited Provision of Asset Management System at Ok Tedi Papua New Guinea Aspen Mtell® Mining Background The Ok Tedi Mine, 100% owned by Ok ... Kiunga Operations Control and Instrument Upgrade Kiunga Operations Control and Instrument Upgrade Ok Tedi Kiunga Operations Control and Instrument Upgrade Papua New Guinea ABB 800xA DCS Mining Project Overview The Ok Tedi Mine is ... Quellaveco PCS start-up and operation support Quellaveco...

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> Mackay Sugar engaged Mipac to undertake a formal control system and control elements compliance audit of both No. 1 & No. 3 boilers to ensure they met Australian Standards and best practice.

- Published: 2018-10-30
- Modified: 2024-06-17
- URL: https://www.mipac.com.au/insights/portfolio/boiler-control-formal-compliance-audit/
- Portfolio Categories: Audits, Australasia, Client, Control system solution, Industry, Location, Mackay Sugar, Manufacturing, Miscellaneous, PLC, Rockwell Automation, Safe design, SCADA/Control system, Solution/Service

Mackay Sugar Boiler Control Formal Compliance Audit Mackay. QLD Marian Mill Boilers No. 1 & No. 3 88MW capacity I/O Count 1000 Control System - Rockwell Control Logic 500 Fisher & Porter DCU 3200 Mackay Sugar engaged Mipac to undertake a formal control system and control elements compliance audit of both No. 1 & No. 3 boilers to ensure they met Australian Standards and best practice. Mipac assembled a team of senior qualified engineers and a boiler expert that undertook an engineering review against standards and best practice, a formal CHAZOP (Control Systems Hazard and Operability review) and documented findings and recommendations. Project scope Battery limits, fuel feeder system and steam stop valves of both boilers Due to the age of the control systems, direct integration of PLC and DCS logic/code and reverse engineering of SAMA diagrams was required Control System functional descriptions were developed to support the review Identify the relevant Australian and ISO Standards, Statutory Regulation and best practice Scoping of possible solutions, systems and infrastructure. Providing unbiased advice and recommendations of technology, tools and systems on the market Recommending, configuring and installing monitoring solutions Designing, implementing and procurement single unit or entire systems Facilitate a site CHAZOP and document Undertake a formal review, document and make actionable recommendations for Mackay Sugar to be compliant to all relevant Australian Standards Project highlights The review was engaged and undertaken in 2018 after completion of the 2017/18 crushing season A Mipac CHAZOP and RPEQ certified engineer facilitated the site review....

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> Reichhold is one of the worlds largest suppliers of resins for composite and coating applications with over 25 manufacturing plants across the globe. Five of Reichhold plants with OSIsoft PI plant historians and OSIsoft AF (Asset Frame-work) needed upgrading.

- Published: 2016-01-01
- Modified: 2024-06-17
- URL: https://www.mipac.com.au/insights/portfolio/osisoft-pi-af-plant-historian-upgrade/
- Portfolio Categories: AVEVA PI System, Central America, Chemical & fertilisers, Client, Data Management / Operational Technology, Industry, Location, Miscellaneous, North America, Reichhold, Solution/Service, South America

Reichhold Industries Ltd AVEVA PI System & AF Plant Historian Upgrade Canada, USA, Mexico, Brazil Port Moody, Canada Mogi, Brazil Pensacola, USA Azusa, USA Atlacomulco, USA Plant Details - AVEVA PI System & AF Reichhold is one of the world's largest suppliers of resins for composite and coating applications with over 25 manufacturing plants across the globe. Five of the Reichhold plants with AVEVA PI System (formerly OSIsoft PI) plant historians and OSIsoft AF (Asset Frame-work) needed upgrading. The PI Systems are crucial to process performance reporting and plant production reporting. A seamless upgrade without loss of any historical data was a key requirement for Reichhold plant leaders. Mipac, a PI System partner and experienced in configuring and deploying the PI & AF systems, was engaged to upgrade these systems. Mipac proposed and were able to undertake these upgrades remotely from its Brisbane head office. Project scope Establish/co-ordinate local plant project/system responsibilities Establish and confirm data connectivity Configure and test new PI and AF systems Test plant data connectivity to new systems Implement/cutover plant data to new systems Migrate historical data to new systems Maintain plant data security Discover Mipac's AVEVA Capabilities Project highlights All sites were upgraded without loss of data The upgrades were coordinated with local plant system managers and under-taken from Mipac’s Brisbane head office Discover more of Mipac's AVEVA projects Narrabri Coal Loadout Facility Optimisation Project Narrabri Coal Loadout Facility Optimisation Project Whitehaven Coal Narrabri Coal Loadout Facility Optimisation Project Gunnedah, NSW Allen Bradley ControlLogix PLC;...

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> Mipac’s extensive experience in both Yokogawa Micro-XL & Centum VP systems & in undertaking operating plant upgrades and migrations underpinned this project

- Published: 2016-01-01
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/operating-plant-control-system-migration/
- Portfolio Categories: Chemical & fertilisers, Client, Control system solution, Industry, Location, North America, Reichhold, SCADA/Control system, Solution/Service, Yokogawa

Reichhold Industries Ltd Operating Plant Control System Migration Port Moody, Canada I/O Count - 1200 Control System - Yokogawa, Micro-XL to Centum VP Reichhold is one of the worlds largest suppliers of resins for composite and coating applications with over 25 manufacturing plants across the globe. The control system for the Port Moody plant in Canada was at the end of its support life and needed to be replaced with minimum impact on production. The most practical path was to migrate the existing Yokogawa Micro-XL to a Centum VP system. Mipac’s extensive experience in both platforms and in undertaking operating plant upgrades and migrations underpinned this project. The plant had been operating from the existing control system for many years and original design documentation was often not available to support a migration. This required a significant effort in documentation and reverse engineering the current control strategies, process logic and alarm management. Project scope Design and procure the Yokogawa Centum VP system hardware Document and download the existing Yokogawa Micro-XL control platform Develop/migrate process logic on a like for like basis Configure and FAT (Factory Acceptance Test) the Yokogawa Centum VP system Detailed planning of the cutover/commissioning to be undertaken Conduct operator training/familarisation before the cutover Cutover/commissioning and post cutover support Support contractor and technical queries throughout cutover & commissioning Project highlights Mipac managed a phased upgrade of the automation system for the whole mill Operator and process support was resourced to ensure ramp up to full production capability Discover more...

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> Over a 3 year period Mipac has undertaken control systems upgrades/expansions to four water treatment plants owned and operated by Seqwater.

- Published: 2016-01-01
- Modified: 2024-06-20
- URL: https://www.mipac.com.au/insights/portfolio/expansion-of-4-operating-plants/
- Portfolio Categories: Australasia, Client, Control system solution, Honeywell, Industry, Location, SCADA/Control system, Schneider Electric Scada, SEQ Water, Siemens, Solution/Service, Water & wastewater

Seqwater Expansion of 4 Operating Plantsal Compliance Audit Water Treatment Plants: Mount Crosby, North Pine, Landers Shute, Image Flat Process Control Improvement Control System - Siemens S7/Honeywell Experion, Siemens S7/ClearSCADA, Schneider M340 Over a three year period, Mipac has undertaken control systems upgrades/expansions to four water treatment plants owned and operated by Seqwater. Each of these plants received a process upgrade with new water treatment process equipment and requiring additional control systems and integration/upgrades with existing operating control systems and operator SCADA interfaces. Each plant processed a significant portion of Brisbane’s potable water supply and as such, commissioning and cutover was undertaken with a high level of attention to process to ensure no impact to Brisbane's water supply production Project scope Develop and verify functional descriptions for new process equipment Hardware selection and procurement Attend CHAZOPs and integrate outcomes with functional descriptions Configuration, hardware and communications FAT (Factory Acceptance Test) Site commissioning and SAT (Site Acceptance Testing) Detailed documentation to meet new evolving SEQ Water requirements Project highlights All cutovers were undertaken within the planned/scheduled time with no impact on Brisbane's water production/supply Working with the many stakeholders involved in the project to ensure commissioning and cutovers were seamless Discover more of Mipac's projects Ok Tedi Mining Limited Provision of Asset Management System Ok Tedi Mining Limited Provision of Asset Management System Ok Tedi Mining Limited Provisions of Asset Management System Papua New Guinea Aspen Mtell® Mining Background The Ok Tedi Mine, 100% owned by ... Kiunga Operations Control and Instrument...

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> Mipac was commissioned to design and configure the control system for three semi-mobile crushers at a major project in Western Australia’s Pilbara region.

- Published: 2015-01-01
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/crusher-control-for-3-semi-mobile-crusher-stations/
- Portfolio Categories: Australasia, Client, Control system solution, Control systems, Industry, Location, Mining, minerals & metals, PLC, Rockwell Automation Scada, Rockwell FactoryTalk, Rockwell PlantPax DCS, SCADA/Control system, Solution/Service, Tenova TAKRAF

Tenova TAKRAF Crusher Control for 3 Semi-Mobile Crusher Stations Pilbara Region, Western Australia Iron Ore mine Control System PLC – Rockwell Control Logix SCADA – Rockwell FactoryTalk® View, PlantPAx Tenova TAKRAF appointed Mipac to design and configure the control system for three semi-mobile crushers at a major project in Western Australia’s Pilbara region. Project scope Develop the functional specification for the control philosophy in conjunction with Tenova TAKRAF Control system design and configuration Design of field cabling and remote I/O panels Highlighting areas where safety could be improved and incorporating this into the design Project highlights Mipac’s design plans for one semi-mobile crusher is duplicated for the other two crushers, significantly reducing engineering costs – AVEVA design software was used to achieve this working seamlessly with the many stakeholders involved in the project Discover Mipac's AVEVA Capabilities Discover more of Mipac's projects Control systems engineering partner for APA’s Diamantina Power Station Control systems engineering partner for APA’s Diamantina Power Station Keeping the lights on in Mount Isa Location: Mount Isa, Queensland, Australia When ... Enhancing Operational Stability at a North American Smelter Transforming Legacy Systems Enhancing Operational Stability at a North American Smelter Location: North America Background and context This North American mineral processing ... Ok Tedi – MPA Ok Tedi MPA Location: Papua New Guinea Technical Specs: AVEVA PI System and MPA Download case study Ok Tedi increases gold recovery ... 1 2 3 ... 5 Next » CONTACT US Got a project? Let's talk.

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> Mipac designed and deployed a Plant Wide Control System (PWCS) which included configuration of the site Siemens PCS7 based DCS

- Published: 2015-01-01
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/copper-concentrator-tailings-circuit-performance-improvement/
- Portfolio Categories: Africa, Client, Control system solution, First Quantum Minerals, Industry, Location, Mining, minerals & metals, SCADA/Control system, Siemens, Solution/Service

FQM Kansanshi Mine Copper Concentrator Tailings Circuit Performance Improvement Solwezi, Zambia Tailings neutralisation tank and tailing lines flow performance improvement Control System - Siemens S7/Citect The Kansanshi mine, the largest copper mine in Africa, is located in the North western province of Zambia near the bustling town of Solwezi. The operations consist of two open pits, mined using conventional open pit methods and ore treatment facility which allows for variation in ore type either through an oxide circuit, a sulphide circuit and a transitional ore “mixed float” circuit. The operation also has one of the world’s largest copper smelters — with a Plant Wide Control System (PWCS) designed and deployed by Mipac. Project scope A site based review of process control configuration implemented Configuration of the site Siemens PCS7 based DCS and capturing changes in the process control functional descriptions Project highlights Implementation of a ‘flow controller’ based on neutralization tank levels using cascade control, rather than using line pressure to control tailing pumps. A pressure override controller was used for each pump to limit the pump speed and prevent exceeding the pressure rating of the lines Implementation of a MOCS (multiple output control system) receives the flow setpoint from the level controller to control the flow of all four pumps. The MOCS controller allows other pumps to ramp up if one or more pumps is limited by upper pressure or is operating at a lower flow as set by the Operator Mipac control logic update has allowed operators to...

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> This project consisted of replacing the obsolete MicroXL units and upgrading the existing CS3000 systems to Centum VP5

- Published: 2015-01-01
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/nks-microxl-cs3000-upgrade-project/
- Portfolio Categories: Australasia, BHP, Client, Industry, Location, Mining, minerals & metals, Miscellaneous, Safe design, SCADA/Control system, Yokogawa

BHP Nickel West NKS MicroXL / CS3000 Upgrade Project Kalgoorlie, Australia Nickel Smelter Control System - Yokogawa Centum VP The project consisted of replacing the obsolete MicroXL units and upgrading the existing CS3000 systems to Centum VP5. Identified safety instrumented functions (SIFs) from the hazard and operability studies (HAZOP) assessments were removed from existing software code and implemented in an independent safety instrumented system (SIS). Project scope HAZOPs assessments DCS coding and design Development of functional specifications DCS/SIS software implementation Designing the network and hardware architecture Development of factory acceptance testing procedures Development of hardware/software migration for dynamic shutdown planning Project highlights Implementation of logic using the latest Centum VP function block libraries Conversion of 5 Yokogawa CS 3000 FCS’s to Centum VP Conversion of 14 Yokogawa MicroXL units to Centum VP Project completed on schedule over several planned outages with no production loss Discover more of Mipac's projects Control systems engineering partner for APA’s Diamantina Power Station Control systems engineering partner for APA’s Diamantina Power Station Keeping the lights on in Mount Isa Location: Mount Isa, Queensland, Australia When ... Enhancing Operational Stability at a North American Smelter Transforming Legacy Systems Enhancing Operational Stability at a North American Smelter Location: North America Background and context This North American mineral processing ... Ok Tedi – MPA Ok Tedi MPA Location: Papua New Guinea Technical Specs: AVEVA PI System and MPA Download case study Ok Tedi increases gold recovery ... 1 2 3 ... 5 Next » CONTACT US Got a...

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> Mipac’s application of AVEVA PI historian technology assisted SunWater to generate transparent information and gain insight into its asset performance.

- Published: 2015-01-01
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/sunwater-osisoft-pi-historian-trial-and-expansion-to-70-sites/
- Portfolio Categories: Australasia, AVEVA PI System, Client, Data Management / Operational Technology, Industry, Location, Miscellaneous, Solution/Service, Sunwater, Water & wastewater

SunWater AVEVA PI System historian trial and expansion to 70 sites Queensland Awoonga Callide Pipeline AVEVA PI System (formerly OSIsoft PI ) SunWater is an Australian water solutions provider and infrastructure company. Mipac’s application of AVEVA PI System historian technology assisted SunWater to generate transparent information and gain insight into its asset performance. The trial was conducted on SunWater’s commercially managed Awoonga Callide Pipeline SCADA system in Queensland. The site is located between Awoonga Dam south of Gladstone and east of Biloela. The pipeline is about 54km long, rising in height by 514m and incorporating three pumping stations. Project scope Initially Mipac conducted a three-month trial to supply, configure and commission an AVEVA PI System historian to generate data about asset performance and inform decision making within the organisation. Mipac’s interface design uses a Microsoft Excel interface to increase take-up across SunWater and is also scalable so users can analyse an asset’s features against different benchmarks and KPIs and maintenance and/or optimisation costs can be predicted. Discover Mipac's AVEVA Capabilities Project highlights Mipac implemented a very easy to use interface based on Microsoft Excel to achieve maximum utilisation from all stakeholders across the organisation. Greater transparency of information for SunWater’s executive as well as greater insights into asset performance translating into better whole-of-life decisions for asset management. The historian was rolled out to more than 70 networked sites across Queensland. Discover more of our projects Control systems engineering partner for APA’s Diamantina Power Station Control systems engineering partner for APA’s...

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> Discover what work Mipac undertook at the Kansanshi Smelter, owned by First Quantum Minerals in Zambia.

- Published: 2015-01-01
- Modified: 2025-06-26
- URL: https://www.mipac.com.au/insights/portfolio/full-plant-wide-control-system-for-a-greenfield-1-2-mtpa-copper-smelter/
- Portfolio Categories: AVEVA PI System, Client, Control system solution, First Quantum Minerals, Industry, Mining, minerals & metals, Miscellaneous, SCADA/Control system, Siemens, Solution/Service

FQM Kansanshi Smelter Plantwide control system for a greenfield 1. 2MTPA copper smelter Solwezi, Zambia Kansanshi Smelter Control System - Siemens PCS7 Kansanshi is located in the North western province of Zambia near the bustling town of Solwezi. The Smelter is 80% owned by First Quantum Minerals (FQM). The Kansanshi smelter was a greenfield site adjacent to the Kansanshi open cast mine and concentrator. When in full operation, the smelter is designed to process 1. 2 Mtpa of concentrate, producing over 300,000 tpa of copper metal. The smelter produced its first anode in December 2014 after a 36-month construction period. Project scope Full plantwide control system (PWCS) and ISASMELT™ smelter design and configuration Development of PWCS software standards Procurement of ISASMELT™ smelter packages FAT(Factory Acceptance Test), site commissioning and operator training AVEVA PI System server configuration and testing Learn about Mipac's AVEVA Capaibilities Project highlights The project's total CAPEX value was ~$800M Kansanshi architecture is a full dual redundant Siemens SIMATIC PCS7 system. The system comprises of 5 control rooms and 12 operator stations The software development phase involved close collaboration with FQM and specialist vendors. A strong simulation and intensive FAT phase ensured an exceptionally high-quality software was sent to site for the commissioning phase 77 Mipac-designed DCS cabinets were built in Australia and South Africa, passing rigorous FAT before delivery to site Mipac developed a plant-wide control system simulation for the site that is being used at the smelter as a training tool for plant operations staff Development...

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