Operational technology (OT) in mining is the hardware and software — PLCs, DCS, SCADA and APC systems — used to monitor, control and optimise physical processes in real time. This article defines OT, contrasts it with IT, maps its use across the mining value chain, and covers OT security and AI trends
According to McKinsey, fewer than 10 percent of installed APC systems are properly optimised in some industrial companies. This article covers the four most common causes of Advanced Process Control failure in mineral processing, how to identify the warning signs, and what a structured remediation approach looks like.
APC readiness in mineral processing goes well beyond selecting the right software. Mipac’s Optimisation Team Lead Drew Clements draws on direct site experience to explain why most APC projects underperform – from instrumentation gaps and model drift to operator trust and change management – and what a structured readiness audit actually reveals on the ground.
Mineral processing plants often swing between good days and firefighting because of process variability. Poor PID tuning, manual overrides, orebody changes, and instrument drift all erode stability, leading to oscillating mill loads, unstable flotation froth, and volatile KPIs. The fastest, most cost effective way to restore control is targeted loop tuning. By retuning critical circuits and strengthening control strategies, you can turn oscillation into repeatability, improve recovery and grade, and lay the foundation for advanced process control.
Is your plant as stable as it should be? Hidden control loop issues can erode recovery and throughput. Take our 7‑question health check to uncover losses and learn quick wins for stability.
Is your plant APC ready? Advanced Process Control can boost throughput and stability – but only if your site is prepared. Learn how our APC Readiness Audit identifies gaps, builds a roadmap, and sets you up for success. Download the checklist to get started.
AI in mineral processing is no longer a future concept – it’s happening now. From predictive maintenance to generative reporting and agentic decision-making, this article breaks down what each AI type means for your plant. Whether you’re just starting your digital journey or looking to optimise operations, understanding these tools is key to staying competitive.
An interview with Eddie de Rivera, Brian Forrester, Steven Cohen, and Garry McGrechan 5 minute read Introduction: Australia’s iron ore engine – opportunity and scale
The Industrial Internet of Things (IIoT) has revolutionised the industrial landscape, creating a seamless web of interconnected devices. Imagine a mining operation where every machine
In this article, we explore what is industrial automation, the benefits it delivers and how a range of industry sectors use industrial automation to drive
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