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Production opportunity losses
Digital Solutions

Downtime is visible. Opportunity losses are not.

Production opportunity losses occur when a plant is running but consistently below achievable throughput, recovery or product quality. Unlike downtime, these losses rarely trigger escalation, yet their cumulative metal impact is significant. This article explains how to define, detect and quantify opportunity losses, and how tools like Production Monitor provide real time visibility to recover hidden operational value.

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February 23, 2026 No Comments
mining industry outlook 2026
Insights

MMM 2026: A sector at the cusp of a new operating normal

The Mining, Minerals and Metals sector enters 2026 with rising gold prices, tight copper supply, shifting battery metal dynamics and tougher regulatory standards. This outlook explains the macro forces shaping the year ahead, including why gold surged to record levels in 2025, how cost inflation is reshaping margins, and what miners must prioritise to stay competitive in a more complex operating environment.

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January 27, 2026 No Comments
why your plant is unstable
Insights

Why your plant is unstable (and how loop tuning fixes it)

Mineral processing plants often swing between good days and firefighting because of process variability. Poor PID tuning, manual overrides, orebody changes, and instrument drift all erode stability, leading to oscillating mill loads, unstable flotation froth, and volatile KPIs. The fastest, most cost effective way to restore control is targeted loop tuning. By retuning critical circuits and strengthening control strategies, you can turn oscillation into repeatability, improve recovery and grade, and lay the foundation for advanced process control.

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January 12, 2026 No Comments
Plant stability healthcheck
Insights

Plant Stability Health Check

Is your plant as stable as it should be? Hidden control loop issues can erode recovery and throughput. Take our 7‑question health check to uncover losses and learn quick wins for stability.

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December 3, 2025 No Comments
Loop tuning audit
Insights

Loop Tuning Audits for mineral processing plants

Plant instability is a silent productivity killer. A loop tuning audit is the fastest, most cost-effective way to restore control, reduce manual intervention, and boost throughput. Here’s why every mineral processing plant should start with this simple step

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December 1, 2025 No Comments

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