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why your plant is unstable
Insights

Why your plant is unstable (and how loop tuning fixes it)

Mineral processing plants often swing between good days and firefighting because of process variability. Poor PID tuning, manual overrides, orebody changes, and instrument drift all erode stability, leading to oscillating mill loads, unstable flotation froth, and volatile KPIs. The fastest, most cost effective way to restore control is targeted loop tuning. By retuning critical circuits and strengthening control strategies, you can turn oscillation into repeatability, improve recovery and grade, and lay the foundation for advanced process control.

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Plant stability healthcheck
Insights

Plant Stability Health Check

Is your plant as stable as it should be? Hidden control loop issues can erode recovery and throughput. Take our 7‑question health check to uncover losses and learn quick wins for stability.

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Loop tuning audit
Insights

Loop Tuning Audits for mineral processing plants

Plant instability is a silent productivity killer. A loop tuning audit is the fastest, most cost-effective way to restore control, reduce manual intervention, and boost throughput. Here’s why every mineral processing plant should start with this simple step

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