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Control system upgrades
Brownfield

A guide to control system upgrades

Control system upgrades in brownfield mineral processing plants are high‑stakes work, with legacy hardware, hidden risks and tight shutdown windows all threatening production and budgets. This guide cuts through the complexity with practical strategies operators can use to assess ageing systems, manage risk, plan phased implementations and bring teams along for a smoother transition to modern automation. It’s about modernising without causing mayhem on site.

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June 25, 2025 No Comments
Leaching operations
Mining Operations

A guide to optimising leaching operations

Leaching is a cornerstone of hydrometallurgical processing, particularly in copper and gold extraction. While the basic principle — using a solvent to dissolve valuable metals from ore — seems straightforward,

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May 7, 2025 No Comments
Human automation balance
Digital Transformation

The human-automation balance in mining

Over the past decade, automation has swept through control rooms, transforming mineral processing plants’ operations. Advanced process control (APC), machine learning algorithms, and digital twins are slowly becoming mainstream tools.

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May 6, 2025 No Comments
Flotation Circuit Management
Brownfield

A practical guide to flotation circuit management

Flotation remains one of the most powerful methods of mineral separation in processing plants. When dialled in, it delivers high recovery, consistent grade and stable throughput. But when it’s off — even slightly — the knock-on effects can be felt across the whole circuit.

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May 2, 2025 No Comments
Kiunga
Brownfield

Navigating challenges in today’s smelter operations

Digital transformation is reshaping the mining and mineral processing industries, helping operations managers tackle challenges like improving efficiency, reducing downtime, and meeting sustainability goals.
At the heart of this transformation is the Automation Pyramid—a structured model that defines the hierarchy of technology systems, from field-level devices to enterprise-wide decision-making tools. By breaking down the complex layers of automation, the Automation Pyramid provides a roadmap for mining operations to adopt advanced technologies effectively and cohesively.

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April 28, 2025 No Comments

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